Maintenance, Caution warning – Lincoln Electric CLASSIC SVM194-A Manuel d'utilisation

Page 47

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MAINTENANCE

D2.3

D2.3

CLASSIC® 300D & 300G

Replace brushes when they wear within 1/4” of the pig-

tail. A complete set of replacement brushes should be

kept on hand. Lincoln brushes have a curved face to

fit the commutator. Have an experienced maintenance

man seat these brushes by lightly stoning the commu-

tator as the armature rotates at full speed until contact

is made across the full face of the brushes. After ston-

ing, blow out the dust with low pressure air.
To seat slip ring brushes, position the brushes in place.

Then slide one end of a piece of fine sandpaper

between slip rings and brushes with the coarse side

against the brushes. With slight additional finger pres-

sure on top of the brushes, pull the sandpaper around

the circumference of the rings - in direction of rotation

only - until brushes seat properly. In addition, stone slip

ring with a fine stone. Brushes must be seated 100%.

Arcing or excessive exciter brush wear indicates a pos-

sible misaligned shaft. Have an authorized Field

Service Shop check and realign the shaft.

IDLER MAINTENANCE

Before doing electrical work on the idler printed

circuit board, disconnect the battery.

------------------------------------------------------------------------

When installing a new battery or using a jumper battery

to start the engine, be sure the battery polarity is con-

nected properly. The correct polarity is negative

ground. Damage to the engine alternator and the print-

ed circuit board can result from incorrect connection.

1. Proper operation of the idler requires good ground-

ing of the printed circuit board, reed switch, and bat-

tery.

2. Idler solenoid is activated for low idle.

3. If desired, the welder can be used without automat-

ic idling by setting the “Idler” switch to the “High”

position.

NAMEPLATES

Whenever routine maintenance is performed on this

machine - or at least yearly - inspect all nameplates

and labels for legibility. Replace those which are no

longer clear. Refer to the parts list for the replacement

item number.

PURGING AIR FROM FUEL SYSTEM

(PERKINS 404C-22 ENGINE)

Keep fuel clear of open flames or arcs, allow

engine to cool before working on the fuel system.

Wipe up any spilled fuel and do not start engine

until fumes clear.

------------------------------------------------------------------------

If the engine is running rough and you suspect air has

been trapped in the fuel system, (e.g. the engine was

allowed to run out of fuel) perform the following steps

using qualified personnel:

1. Loosen by two or three turns, the vent screw

(Figure D2.3) on the fuel inlet connection.

FIGURE D2.3

2. Operate the electric fuel pump by turning the

“Ignition” switch “ON” until fuel, free of air, flows

from the vent point. Tighten the vent screw.

3. Contact your Perkins Engine repair facility if prob-

lems persist.

CAUTION

WARNING

Vent Screw

Priming

Lever

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