Maintenance, Caution warning – Lincoln Electric CLASSIC SVM194-A Manuel d'utilisation

Page 107

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MAINTENANCE

D5.3

D5.3

CLASSIC® 300D & 300G

Replace brushes when they wear within 1/4” of the pig-

tail. A complete set of replacement brushes should be

kept on hand. Lincoln brushes have a curved face

to fit the commutator. Have an experienced mainte-

nance man seat these brushes by lightly stoning the

commutator as the armature rotates at full speed until

contact is made across the full face of the brushes.

After stoning, blow out the dust with low pressure air.
To seat slip ring brushes, position the brushes in place.

Then slide one end of a piece of fine sandpaper

between slip rings and brushes with the coarse side

against the brushes. With slight additional finger pres-

sure on top of the brushes, pull the sandpaper around

the circumference of the rings - in direction of rotation

only - until brushes seat properly. In addition, stone slip

ring with a fine stone. Brushes must be seated 100%.

Arcing or excessive exciter brush wear indicates a pos-

sible misaligned shaft. Have an authorized Field

Service Shop check and realign the shaft.

IDLER CONTROL MAINTENANCE

Before doing electrical work, disconnect the bat-

tery.

------------------------------------------------------------------------

When installing a new battery or using a jumper battery

to start the engine, be sure the battery polarity is con-

nected properly. The correct polarity is negative

ground. Damage to the engine alternator and the TBI

controller can result from incorrect connection.

Proper operation of the idle control requires good

grounding of the TBI controller, and battery.

If desired, the welder can be used without automatic

idling by setting the “Idler” switch to the “High” posi-

tion.

NAMEPLATES

Whenever routine maintenance is performed on this

machine - or at least yearly - inspect all nameplates

and labels for legibility. Replace those which are no

longer clear. Refer to the parts list for the replacement

item number.

PURGING AIR FROM FUEL SYSTEM (GM

3.0L ENGINE)

Keep fuel clear of open flames or arcs, allow

engine to cool before working on the fuel system.

Wipe up any spilled fuel and do not start engine

until fumes clear.

------------------------------------------------------------------------

The fuel system operates as follows, The fuel pump

will operate for a maximum of 3 seconds when the igni-

tion switch is turned “ON”. The pump will restart once

the start button is pushed and continue when the

engine starts. To purge the system of air if fuel lines

have been removed, the ignition switch can be toggled

“ON” and “OFF” (at 3 second intervals) until fuel flows

through the fuel return line in the neck of the tank.

The GM 3.0L engine does not require the system to be

bled. If the engine runs out of fuel and the tank is

refilled, the engine will restart within a few seconds if

the engine is properly tuned.

ENGINE MAINTENANCE

Refer to the engine operation and maintenance manu-

al for additional information on the engine.

CAUTION

WARNING

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