Theory of operation – Lincoln Electric CLASSIC SVM194-A Manuel d'utilisation

Page 120

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THEORY OF OPERATION

E-10

E-10

CLASSIC® 300D & 300G

When the idle switch is in the auto position, and

welding current is being drawn, the reed switch

CR2 is closed. This signals the idler PC board to

deactivate the idle solenoid, allowing the governor

to increase the engine speed to high RPM. When

auxiliary power is being used, the current is

passed through the toroidal current transformer.

This also signals the idler PC board to deactivate

the idle solenoid. When welding ceases or the

auxiliary load is removed, a preset time delay of

about 15 seconds begins. When this 15 second

delay has passed, the PC board activates the idle

solenoid, as described above, and pulls the

engine governor linkage to the low idle RPM posi-

tion. If welding is resumed, or an auxiliary load is

applied during this delay, the engine RPM will

remain high.

When the idle switch is in the high position, the

reed switch CR2 is bypassed, signaling the PC

board to leave the solenoid inactive

Classic® 300D Kubota (Codes: 11112, 11113,

11243, 11244, 11413, 11414, 11474, and 11475)

The Kubota engine control unit (ECU) used in the

Classic® 300D controls whether the engine oper-

ates at high idle or low idle. Grounding pin #31 of

the ECU signals that high RPM is required and

the engine immediately accelerates to high idle

RPM. Opening the circuit between pin #31and

chassis ground will cause the engine RPM to drop

to low idle speed, after a delay of about 15 sec-

onds. If the chassis ground to pin #31 circuit re-

closed during this delay, engine RPM will remain

high.

The current sensor PC board detects current flow

in both the auxiliary and the weld circuits. When

sufficient current is flowing in either of these cir-

cuits, the lead connected to pin #31 is grounded,

signaling that high RPM is required. When cur-

rent flow ceases, the lead connected to pin #31 is

disconnected from chassis ground, and the

engine idles down after the delay described

above.

The idle switch and the current sensing PC board

are wired in parallel between chassis ground and

the pin#31 circuit described above. When the idle

switch is set to the high position, the contacts are

closed and the ECU operates the engine continu-

ously at high RPM. When the idle switch is in the

Auto position, the contacts are open, and the cur-

rent sensor PC board controls whether the pin

#31 circuit is grounded or open.

NOTE: Unshaded areas of Block Logic

Diagram are the subject of discussion

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