Troubleshooting and repair, Caution – Lincoln Electric CLASSIC SVM194-A Manuel d'utilisation

Page 152

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ENGINE PROTECTION SYSTEM TEST PROCEDURE (continued)

PROCEDURE

1. Open the side doors on the Classic® 300

machine.

NOTE: Secure the doors in the open position using

the door restraint system. If the machine

does not have a door restraint system,

remove the doors or securely restrain them

to prevent them from falling closed.

Classic® 300D Perkins powered machines:

The following procedure will temporarily disable

the engine protection system. Be absolutely certain

that engine temperature and oil pressure are with-

in the normal range. IF THE ENGINE IS PERMIT-

TED TO RUN WHITE OVERHEATED OR WITH

TOW OIL PRESSURE, SEVERE ENGINE DAM-

AGE WILL LIKELY RESULT, AND THE ENGINE

WARRANTY WILL NOT COVER THE DAMAGE.

Be absolutely certain that all wires are connected

when the test is completed.
2. Disconnect the lead wire connecting the PC

board to the engine coolant temperature gage

or switch. See wiring diagram.

3. Disconnect the lead wire connecting the PC

board to the engine oil pressure switch.

4. Disconnect the flash/sense lead connecting

the PC board to the engine alternator.

5. Insulate and/or position these leads so they

cannot touch chassis ground, any other electri-

cal conductor, or be damaged by any moving

parts.

6. Start the engine and allow it to run.
7. If the engine still shuts down, thoroughly check

the three wires that had been disconnected in

steps 1 through 3. Be particularly aware of

damaged insulation, or anything that may

cause one of these conductors to come in con-

tact with chassis ground.

8. If no problems are discovered with the wiring

or insulation, the Idler/Engine shutdown PC

board is faulty and should be replaced.

9. If the engine continues to run with these wires

disconnected, one of the engine protections

switches is faulty or the engine alternator is

faulty.

10. Shut off the engine and reconnect any one of

the three leads that had been disconnected in

steps 1 through 3, then start the engine and

allow it to run. If the engine shuts down, the

component that had just been connected is

faulty and should be repaired or replaced.

11. If the engine continues to run after reconnect-

ing one of the wires, repeat step #9, connecting

one of the two remaining wires, then repeat

step #9 again connecting the last wire. Repair

or replace any faulty component.

Be certain to reconnect all lead wires and close the

doors when testing and service is complete.
Classic® 300D Kubota powered machines:
The Kubota engine control module will flash the

engine protection fault light, indicating where the

fault was detected. See the machine schematic for

a list of codes. Use this code to determine what

sensor or associated wiring is causing the problem

and check the wiring.
The sensors and engine control unit are part of the

Kubota engine. If the wiring and connections are in

good condition, the engine should be serviced by a

qualified Kubota service technician.

TROUBLESHOOTING AND REPAIR

F-30

F-30

CLASSIC® 300D & 300G

CAUTION

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