Document Outline

• SECTION 1: GENERAL INFORMATION
• 1.01 Notes, Cautions and Warnings
• 1.02 Important Safety Precautions
• 1.03 Publications
• 1.04 Note, Attention et Avertissement
• 1.05 Precautions De Securite Importantes
• 1.06 Documents De Reference
• 1.07 Declaration of Conformity
• 1.08 Statement of Warranty
• SECTION 2: SPECIFICATIONS
• 2.01 General Description Of The System
• 2.02 Plasma Power Supply
• 2.03 Remote Arc Starter
• 2.04 Gas Control Module
• 2.05 Conventional Plasma Cutting Torch
• 2.06 Specifications & Electrical Requirements
• 2.07 System Layout
• 2.08 Power Supply Dimensions
• 2.09 Power Supply Rear Panel Features
• 2.10 Gas Specifications
• 2.11 Gas Applications
• 2.12 XTTM-301 Torch Specifications
• SECTION 3: INSTALLATION
• 3.01 Installation Requirements
• 3.02 System Layout
• 3.03 Cables & Leads Identification
• 3.04 Lift the Power Supply
• 3.05 Primary Power Connections
• 3.06 Ground Connections
• 3.07 Connect Work Cable and Pilot and Negative / Torch Leads
• 3.08 Connect Coolant Leads
• 3.09 Connect Control Cables for CNC, Remote Arc Starter, and GCM
• 3.10 Connect Fiber Optic Cable to CCM
• 3.11 Set Switches on the Command - Control Module
• 3.12 Height Control Connections
• 3.13 Install Gas Control Module
• 3.14 Connect Fiber Optic Cable to Gas Control Module
• 3.15 Connect Control, Input, and Outputs to Gas Control Module
• 3.16 Install Remote Arc Starter
• 3.17 Install Torch Valve
• 3.18 Prepare the Torch Head
• 3.19 Connect Torch
• 3.20 Install Consumable Torch Parts
• 3.21 Install Coolant
• SECTION 4: OPERATION
• 4.01 Power Supply Control Panel
• 4.02 Start-Up Sequence
• 4.03 Gas Control Module Operation
• 4.04 Gas Control Sequence Of Operation
• 4.05 Gas Selection
• 4.06 Power Supply Status Codes
• 4.07 Remote Arc Starter: Service Chart
• 4.08 Remote Arc Starter: Spark Gap Adjustment
• SECTION 5: MAINTENANCE
• 5.01 General Maintenance Checks
• 5.02 External Coolant Filter Cleaning Procedure
• 5.03 Internal Coolant Filter Cleaning Procedure
• 5.04 Coolant Replacement Procedure
• SECTION 6: REPLACEMENT ASSEMBLIES & PARTS
• 6.01 Replacement Power Supply
• 6.02 Auto-Cut 30O2System Layout
• 6.03Recommended Gas Supply Hose
• 6.04 Power Supply External Replacement Parts
• 6.05 Power Supply Replacement Parts - Right Side
• 6.06 Power Supply Replacement Parts - Right Side
• 6.07 Power Supply Replacement Parts - Front Panel
• 6.08 Power Supply Replacement Parts - Right Side
• 6.09 Power Supply Replacement Parts - Rear Panel
• 6.10 Power Supply Replacement Parts - Right Side
• 6.11 Power Supply Replacement Parts
• 6.12 Power Supply Replacement Parts - Right Side
• 6.13 Power Supply Replacement Parts - Left Side
• 6.14 Power Supply Replacement Parts - Left Side
• 6.15 Power Supply Replacement Parts - Right Side
• 6.16 Power Supply Replacement Parts - Right Side
• 6.17 Command & Control Module Type 2 - Replacement Parts
• 6.18 Gas Control Module (GCM-2000) Replacement Parts
• 6.19 Torch Valve Assembly Replacement Parts
• 6.20 Remote Arc Starter (RAS-1000) Replacement Parts
• 6.21 Remote Arc Starter (RAS-1000) Replacement Parts
• SECTION 7: TORCH MAINTENANCE
• 7.01 Consumable Removal
• 7.02 O-Ring Lubrication
• 7.03 Parts Wear
• 7.04 Coolant Leak Trouble-Shooting
• APPENDIX 1: Remote Arc Starter Schematic
• APPENDIX 2: Gas Control and Torch Valve Schematic
• APPENDIX 3: Gas Control Module Plumbing Diagram
• APPENDIX 4: Gas Control Module PCB Layout
• APPENDIX 5: CCM Input / Output PCB Layout
• APPENDIX 6: CNC - Control Module PCB Connections
• APPENDIX 7: CNC - Control Module PCB Connections
• CNC functions.
• CNC Input / Output Descriptions
• Simplified CNC Circuit.
• APPENDIX 8: Schematic, 230-460V Unit
• APPENDIX 8: Schematic, 230-460V Unit Cont.
• APPENDIX 9: Schematic, CCC 400V Unit
• APPENDIX 9: Schematic, CCC 400V Unit Cont.
• APPENDIX 10: Schematic, CE 400V Unit
• APPENDIX 10: Schematic, CE 400V Unit Cont.
• APPENDIX 11: Schematic, CSA 600V Unit
• APPENDIX 11: Schematic, CSA 600V Unit Cont.
• APPENDIX 12: Publication History
• SECTION 1: GENERAL INFORMATION
• 1.01 Notes, Cautions and Warnings
• 1.02 Important Safety Precautions
• 1.03 Publications
• 1.04 Note, Attention et Avertissement
• 1.05 Precautions De Securite Importantes
• 1.06 Documents De Reference
• 1.07 Declaration of Conformity
• 1.08 Statement of Warranty
• SECTION 2: SPECIFICATIONS
• 2.01 General Description Of The System
• 2.02 Plasma Power Supply
• 2.03 Remote Arc Starter
• 2.04 Gas Control Module
• 2.05 Conventional Plasma Cutting Torch
• 2.06 Specifications & Electrical Requirements
• 2.07 System Layout
• 2.08 Power Supply Dimensions
• 2.09 Power Supply Rear Panel Features
• 2.10 Gas Specifications
• 2.11 Gas Applications
• 2.12 XTTM-301 Torch Specifications
• SECTION 3: INSTALLATION
• 3.01 Installation Requirements
• 3.02 System Layout
• 3.03 Cables & Leads Identification
• 3.04 Lift the Power Supply
• 3.05 Primary Power Connections
• 3.06 Ground Connections
• 3.07 Connect Work Cable and Pilot and Negative / Torch Leads
• 3.08 Connect Coolant Leads
• 3.09 Connect Control Cables for CNC, Remote Arc Starter, and GCM
• 3.10 Connect Fiber Optic Cable to CCM
• 3.11 Set Switches on the Command - Control Module
• 3.12 Height Control Connections
• 3.13 Install Gas Control Module
• 3.14 Connect Fiber Optic Cable to Gas Control Module
• 3.15 Connect Control, Input, and Outputs to Gas Control Module
• 3.16 Install Remote Arc Starter
• 3.17 Install Torch Valve
• 3.18 Prepare the Torch Head
• 3.19 Connect Torch
• 3.20 Install Consumable Torch Parts
• 3.21 Install Coolant
• SECTION 4: OPERATION
• 4.01 Power Supply Control Panel
• 4.02 Start-Up Sequence
• 4.03 Gas Control Module Operation
• 4.04 Gas Control Sequence Of Operation
• 4.05 Gas Selection
• 4.06 Power Supply Status Codes
• 4.07 Remote Arc Starter: Service Chart
• 4.08 Remote Arc Starter: Spark Gap Adjustment
• SECTION 5: MAINTENANCE
• 5.01 General Maintenance Checks
• 5.02 External Coolant Filter Cleaning Procedure
• 5.03 Internal Coolant Filter Cleaning Procedure
• 5.04 Coolant Replacement Procedure
• SECTION 6: REPLACEMENT ASSEMBLIES & PARTS
• 6.01 Replacement Power Supply
• 6.02 Auto-Cut 30O2System Layout
• 6.03Recommended Gas Supply Hose
• 6.04 Power Supply External Replacement Parts
• 6.05 Power Supply Replacement Parts - Right Side
• 6.06 Power Supply Replacement Parts - Right Side
• 6.07 Power Supply Replacement Parts - Front Panel
• 6.08 Power Supply Replacement Parts - Right Side
• 6.09 Power Supply Replacement Parts - Rear Panel
• 6.10 Power Supply Replacement Parts - Right Side
• 6.11 Power Supply Replacement Parts
• 6.12 Power Supply Replacement Parts - Right Side
• 6.13 Power Supply Replacement Parts - Left Side
• 6.14 Power Supply Replacement Parts - Left Side
• 6.15 Power Supply Replacement Parts - Right Side
• 6.16 Power Supply Replacement Parts - Right Side
• 6.17 Command & Control Module Type 2 - Replacement Parts
• 6.18 Gas Control Module (GCM-2000) Replacement Parts
• 6.19 Torch Valve Assembly Replacement Parts
• 6.20 Remote Arc Starter (RAS-1000) Replacement Parts
• 6.21 Remote Arc Starter (RAS-1000) Replacement Parts
• SECTION 7: TORCH MAINTENANCE
• 7.01 Consumable Removal
• 7.02 O-Ring Lubrication
• 7.03 Parts Wear
• 7.04 Coolant Leak Trouble-Shooting
• APPENDIX 1: Remote Arc Starter Schematic
• APPENDIX 2: Gas Control and Torch Valve Schematic
• APPENDIX 3: Gas Control Module Plumbing Diagram
• APPENDIX 4: Gas Control Module PCB Layout
• APPENDIX 5: CCM Input / Output PCB Layout
• APPENDIX 6: CNC - Control Module PCB Connections
• APPENDIX 7: CNC - Control Module PCB Connections
• CNC functions.
• CNC Input / Output Descriptions
• Simplified CNC Circuit.
• APPENDIX 8: Schematic, 230-460V Unit
• APPENDIX 8: Schematic, 230-460V Unit Cont.
• APPENDIX 9: Schematic, CCC 400V Unit
• APPENDIX 9: Schematic, CCC 400V Unit Cont.
• APPENDIX 10: Schematic, CE 400V Unit
• APPENDIX 10: Schematic, CE 400V Unit Cont.
• APPENDIX 11: Schematic, CSA 600V Unit
• APPENDIX 11: Schematic, CSA 600V Unit Cont.
• APPENDIX 12: Publication History