Thermal dynamics, Ccm module, I/o pcb cpu pcb – Tweco 100 Auto-Cut Manuel d'utilisation
Page 116
APPENDIX A-30
Manual 0-4764
Art # A-06995_AB
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A
A
B
B
C
C
D
D
E
E
F
F
POT HI (GCM1000)
POT WIPER (GCM1000)
POT LOW (GCM 1000)
AC13V @ 2A
AC120V @ 1A
/PUMP
+15V
+15V
/FAN
/RAS
+15V
COM
200
400
COM
200
400
400
200 (not used)
PLASMA ENABLE
PRESS OK (GCM 1000)
PLASMA ENABLE
24VA
C
24 VAC RE
T
+15V
/ AC
/ TEMP
/ STATUS
/ DC
/ GAS - COOLANT
AC200V @ 3A
- ARC V
- ARC V
AC24V-GCM
0V-A (24V ret)
AC120V-GCM
0V-B (120V ret)
AC120V-RAS
0V-RAS (120V ret)
AC120V-RAS
FAN + (24 VDC)
FAN - (24 VDC)
0V-RAS
DC 15V
DC 0V
AC24V-GCM
0V-A (24V ret)
AC120V-GCM
0V-B (120V ret)
DC 15V
DC 0V
NEG ARC VOLT
S
PILOT (TIP) VOLT
S
WORK
To PCB7 TB
3
To T1 PRI -
0
To PCB7 CN2-
1
To PCB7 CN2-
2
To PCB7 CN2-
4
To PCB7 CN2-
5
WORK
0V-A (24V ret)
NEG ARC VOLTS
AC24V-GCM
0V-B (120V ret)
AC120V-GCM
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1210
Wednesday, October 31, 2007
2
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100A Power Supply 400V CE (Resistor)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1210
Wednesday, October 31, 2007
2
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100A Power Supply 400V CE (Resistor)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1210
Wednesday, October 31, 2007
2
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100A Power Supply 400V CE (Resistor)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
CCM MODULE
KEY PLUG
CN11 34 CKT
CN10 26 CKT
J36 34 CKT
J35 26 CKT
RIBBON CABLE
TEST SOCKET
RIBBON CABLE
TEST SOCKET
(D9, A10)
(E2)
(E2)
(D9, A10)
(E4)
COOLANT TEMP
(ON COOLANT
RETURN)
TO AC INDICATOR (on PCB6)
PILOT
CONTACTOR
INPUT
CONTACTOR
(C9)
FROM CN18 PCB3
sht 1
(F4)
POWER SUPPLY
REAR PANEL
TB1
TB2
DIVIDED ARC V +
DIVIDED ARC V -
REMOTE ANALOG CURRENT CONTROL -
REMOTE ANALOG CURRENT CONTROL +
E-STOP -
E-STOP +
PILOT ON
OUTPUT
HOLD START -
HOLD START +
PREFLOW ON -
PREFLOW ON +
OK to MOVE -
OK to MOVE +
MOMENTARY START / STOP
START / STOP
STOP
START
+
-
29-41 VDC
+15VDC
+5VDC
-15VDC
ISOLATED COMM
+16 to +18VDC
+15VDC_ISO
-15VDC_ISO
ISOLATED
VOLTAGES
PILOT DEM to PS
ANALOG DEM to CPU
CUT DEM to PS
PILOT (TIP) VOLTAGE
NEG ARC VOLTS
CIRCUIT COMM (GND)
I/O PCB
CPU PCB
SW6 - OK to MOVE CONTACTS / VOLTS
SW11 - ANALOG CURRENT SELECT
"B" DEFAULT, "A" REMOTE
SW12 - DIVIDED ARC V RATIO SELECT
SW13 - FACTORY ONLY
PCB 5 WK-5602 (partial) INTERFACE PCB
JUMPER IN
REMOTE
HMI
PLASMA ENABLE
PCB6 DISPLAY
WK-5603
(F1 Sht 1)
(F1 Sht 1)
PCB7 WK-5628
RELAY PCB
(F1 Sht 1)
(F1 Sht 1)
(F2 Sht 1)
(F2 Sht 1)
START / STOP
DIVIDED ARC VOLTS
REMOTE ANALOG
CURRENT CONTROL
OK TO MOVE
DAT
Signal - Basic ID
Used to identify
GCM 1000 present
Signal - Master ID
Used to identify
resistor pilot unit
RIBBON CABLE SIGNALS
/ = active low digital signal
CN10-J35 - 26 Ckt Ribbon Cable
2- Cut Demand
4- Pilot Demand
6- / Start
7- / Start2
9- / Pilot Enable
10- / HF Enable
12- / Pump Enable
13- / Fan Enable
15- / DC Indicator
16- / Over Temperature Indicator
18- / Gas-Coolant OK Indicator
19- / Status Lamp
CN11-J36 - 34 Ckt Ribbon Cable
1- Output Current Signal
3- / Arc Transferred (CSR)
4- / Pilot On
6- Coolant Flow (freq)
7- Coolant Temp (analog)
9- / Temp OK (Inverter/Chopper)
10- / Coolant Level OK
12- Missing Phase
13- / Ready to Operate
15- / Input Volts OK
16- / Inverter OCR
18- / PS ID "00*"
19- / PS ID "0*0"
20- / PS ID "*00"
21- E-Stop
22- E-Stop
29,31,33 - 24 VAC Supply
30,32,34 - 24 VAC Return
ECO-B402 DAT 2/26/07
AB
ECO-B448 DAT 4/13/07
(E2)
INTERNAL TERMINAL
STRIP TB3
(C9, sht 1)
(A9, sht 1)
UNDIVIDED ARC VOLTS
FOR HEIGHT CONTROLS
24 VAC @ 1A
120 VAC @ 100ma.
(Not in all units)
(A9 SHT1)
(B9 SHT1)
(C9 SHT1
)
AC ECO-B646 GAC 10/31/07
100K
100K
12
12
PSR
PSR
22
1
2
3
GREEN
DC
GREEN
DC
CN12
CN12
1
2
CN2
CN2
1
2
77
TP4
TP4
CN20
CN20
1
2
3
+
RY2
RELCOL_0
+
RY2
RELCOL_0
CN3
CN3
1
2
3
44
99
D2
E-STOP_PS
D2
E-STOP_PS
C.P8
C.P8
33
+V
GN
D
SIG
FL1
FLOW_TURBINE_PULSE
+V
GN
D
SIG
FL1
FLOW_TURBINE_PULSE
R
B
G
T1
TX1P8S
T1
TX1P8S
400
200
0,
13
0,,
100
0.
200
0..
110
0...
120.
0_
24.
0__
24_
0___
120.
0___
TP10
TP10
1
2
CN10
CN10
1
2
3
88
TB1
TB1
11
J6
J6
1
5
8
D15
PSR
D15
PSR
C.P5
C.P5
R7
1K 30W
R7
1K 30W
D12
STATUS CODE
D12
STATUS CODE
C.P2
C.P2
GREEN
AC
GREEN
AC
44
TP9
TP9
99
E-STOP
E-STOP
J15-CNC
J15-CNC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
2
3
33
88
100K
100K
K6-1
K6-1
CN7
CN7
1
2
3
4
TP14
TP14
55
1K
1K
CN6
CN6
1
2
3
4
CN8
CN8
1
2
3
4
MC2
MC2
D1
GAS_ON
D1
GAS_ON
10
10
TP7
TP7
CN1
CN1
1
2
CN9
CN9
1
2
3
4
5
1
2
TP1
TP1
CN14
CN14
1
2
C.P6
C.P6
TB5
TB5
77
11
11
K6
K6
J54-REMOTE HMI
J54-REMOTE HMI
1
2
3
4
5
6
7
22
77
RY3
RY3
TP5
TP5
12
12
J59-RAS
J59-RAS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
66
CN9
CN9
1
2
3
RY5
RY5
TP11
TP11
D11
INITIALIZING / PROGRAMMING
D11
INITIALIZING / PROGRAMMING
12
12
C.P3
C.P3
22
CN23
CN23
1
2
3
4
5
6
RED
STATUS
RED
STATUS
J4
J4
1
3
5
7
MC1 AUX
MC1 AUX
88
TP3
TP3
TP2
TP2
D4
OK_CNC
D4
OK_CNC
YELLOW
TEMP
YELLOW
TEMP
TB4
TB4
LED1
LEVEL
LED1
LEVEL
11
CN10
CN10
1
2
3
4
5
6
33
D23
CNC_START
D23
CNC_START
FAN1
FAN1
+
-
1
2
3
MC1
MC1
TP1
TP1
LSW1-1
SW_LIQUID_LEVEL_NC
LSW1-1
SW_LIQUID_LEVEL_NC
66
11
11
+
RY1
+
RY1
D21
CNC_E-STOP
D21
CNC_E-STOP
11
99
RY5
RY5
1
2
3
J55-GCM
J55-GCM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
CN11
CN11
1
2
44
CN8
CN8
1
2
3
4
J8
J8
1
2
3
4
TP8
TP8
TB2
TB2
10
10
J1
J1
1
2
3
4
5
6
7
8
9
D26
HOLD_START
D26
HOLD_START
CN24
CN24
1
2
3
4
5
6
TP12
TP12
TP12
TP12
CN2
CN2
1
2
3
4
5
C.P7
C.P7
RY4
RY4
PUMP
MOT1
PUMP
MOT1
'
.
55
t
TH1
t
TH1
TP13
TP13
55
GREEN
GAS
GREEN
GAS
TB3
TB3
J7
J7
1
2
3
4
5
6
7
8
9
10
10
RY3
RY3
11
11
TP6
TP6
J5
J5
1
2
3
4
5
J9
J9
1
2
3
4
5
6
TP11
TP11
CN13
CN13
1
2
3
1
2
66
CN12
CN12
1
2
3
C.P4
C.P4
1
2
D28
CNC_PREFLOW
D28
CNC_PREFLOW
RY4
RY4
D13
+5V
D13
+5V
GAS ON
GAS ON
Art # A-06995_AB
APPENDIX 10: SCHEMATIC, CE 400V, RESISTOR PILOT CONT.