Thermal dynamics, Ccm module, I/o pcb cpu pcb – Tweco 100 Auto-Cut Manuel d'utilisation
Page 104
APPENDIX A-18
Manual 0-4764
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A
A
B
B
C
C
D
D
E
E
F
F
POT HI (GCM1000)
POT WIPER (GCM1000)
POT LOW (GCM 1000)
AC13V @ 2A
AC120V @ 1A
/PUMP
+15V
+15V
/FAN
/RAS
+15V
COM
230
460
COM
230
460
460
230
PLASMA ENABLE
PRESS OK (GCM 1000)
PLASMA ENABLE
24VA
C
24 VAC RE
T
+15V
/ AC
/ TEMP
/ STATUS
/ DC
/ GAS - COOLANT
AC200V @ 3A
- ARC V
- ARC V
AC24V-GCM
0V-A (24V ret)
AC120V-GCM
0V-B (120V ret)
AC120V-RAS
0V-RAS (120V ret)
AC120V-RAS
FAN + (24 VDC)
FAN - (24 VDC)
0V-RAS
DC 15V
DC 0V
AC24V-GCM
0V-A (24V ret)
AC120V-GCM
0V-B (120V ret)
DC 15V
DC 0V
NEG ARC VOLT
S
PILOT (TIP) VOLT
S
WORK
To PCB7 TB3
To T1 PRI -
0
To PCB7 CN2-1
To PCB7 CN2-2
To PCB7 CN2-4
To PCB7 CN2-5
WORK
0V-A (24V ret)
NEG ARC VOLTS
AC24V-GCM
0V-B (120V ret)
AC120V-GCM
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1203
Wednesday, October 31, 2007
2
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100-Amp Power Supply 208-230/460V (Resistor)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1203
Wednesday, October 31, 2007
2
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100-Amp Power Supply 208-230/460V (Resistor)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1203
Wednesday, October 31, 2007
2
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100-Amp Power Supply 208-230/460V (Resistor)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
CCM MODULE
KEY PLUG
CN11 34 CKT
CN10 26 CKT
J36 34 CKT
J35 26 CKT
RIBBON CABLE
TEST SOCKET
RIBBON CABLE
TEST SOCKET
(D9, A10)
(E2)
(E2)
(D9, A10)
(E4)
COOLANT TEMP
(ON COOLANT
RETURN)
TO AC INDICATOR (on PCB6)
PILOT
CONTACTOR
INPUT
CONTACTOR
(C9)
FROM CN18 PCB3
sht 1
(F4)
POWER SUPPLY
REAR PANEL
TB1
TB2
DIVIDED ARC V +
DIVIDED ARC V -
REMOTE ANALOG CURRENT CONTROL -
REMOTE ANALOG CURRENT CONTROL +
E-STOP -
E-STOP +
PILOT ON
OUTPUT
HOLD START -
HOLD START +
PREFLOW ON -
PREFLOW ON +
OK to MOVE -
OK to MOVE +
MOMENTARY START / STOP
START / STOP
STOP
START
+
-
29-41 VDC
+15VDC
+5VDC
-15VDC
ISOLATED COMM
+16 to +18VDC
+15VDC_ISO
-15VDC_ISO
ISOLATED
VOLTAGES
PILOT DEM to PS
ANALOG DEM to CPU
CUT DEM to PS
PILOT (TIP) VOLTAGE
NEG ARC VOLTS
CIRCUIT COMM (GND)
I/O PCB
CPU PCB
SW6 - OK to MOVE CONTACTS / VOLTS
SW11 - ANALOG CURRENT SELECT
"B" DEFAULT, "A" REMOTE
SW12 - DIVIDED ARC V RATIO SELECT
SW13 - FACTORY ONLY
PCB 5 WK-5602 (partial) INTERFACE PCB
JUMPER IN
REMOTE
HMI
PLASMA ENABLE
PCB6 DISPLAY
WK-5603
(F1 Sht 1)
(F1 Sht 1)
PCB7 WK-5628
RELAY PCB
(F1 Sht 1)
(F1 Sht 1)
(F2 Sht 1)
(F2 Sht 1)
START / STOP
DIVIDED ARC VOLTS
REMOTE ANALOG
CURRENT CONTROL
OK TO MOVE
DAT
Signal - Master ID
Used to identify
resistor pilot unit
Signal - Basic ID
Used to identify
GCM 1000 present
RIBBON CABLE SIGNALS
/ = active low digital signal
CN10-J35 - 26 Ckt Ribbon Cable
2- Cut Demand
4- Pilot Demand
6- / Start
7- / Start2
9- / Pilot Enable
10- / HF Enable
12- / Pump Enable
13- / Fan Enable
15- / DC Indicator
16- / Over Temperature Indicator
18- / Gas-Coolant OK Indicator
19- / Status Lamp
CN11-J36 - 34 Ckt Ribbon Cable
1- Output Current Signal
3- / Arc Transferred (CSR)
4- / Pilot On
6- Coolant Flow (freq)
7- Coolant Temp (analog)
9- / Temp OK (Inverter/Chopper)
10- / Coolant Level OK
12- Missing Phase
13- / Ready to Operate
15- / Input Volts OK
16- / Inverter OCR
18- / PS ID "00*"
19- / PS ID "0*0"
20- / PS ID "*00"
21- E-Stop
22- E-Stop
29,31,33- 24 VAC Supply
30,32,34- 24 VAC Return
ECO-B402 DAT 2/26/07
ECO-B448 DAT 4/13/07
AB
(A9 SHT1)
(B9 SHT1)
(C9 SHT1
)
(E2)
INTERNAL TERMINAL
STRIP TB3
(C9, sht 1)
(A9, sht 1)
UNDIVIDED ARC VOLTS
FOR HEIGHT CONTROLS
24 VAC @ 1A
120 VAC @ 100ma.
(Not in all units)
ECO-B646 GAC 10/31/07
AC
RY3
RY3
GREEN
GAS
GREEN
GAS
88
FAN1
FAN1
+
-
11
1K
1K
33
TP9
TP9
D28
CNC_PREFLOW
D28
CNC_PREFLOW
1
2
C.P7
C.P7
J4
J4
1
3
5
7
RY3
RY3
44
1
2
GAS ON
GAS ON
C.P4
C.P4
10
10
D26
HOLD_START
D26
HOLD_START
RED
STATUS
RED
STATUS
CN14
CN14
1
2
GREEN
AC
GREEN
AC
D12
STATUS CODE
D12
STATUS CODE
88
C.P3
C.P3
CN20
CN20
1
2
3
RY4
RY4
12
12
55
33
D23
CNC_START
D23
CNC_START
CN8
CN8
1
2
3
4
J15-CNC
J15-CNC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
T1
T1
460
220
0,
13
0,,
100
0.
200
0..
110
0...
120.
0_
24.
0__
24_
0___
120.
0___
J55-GCM
J55-GCM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
TP1
TP1
CN23
CN23
1
2
3
4
5
6
77
+V
GN
D
SIG
FL1
FLOW_TURBINE_PULSE
+V
GN
D
SIG
FL1
FLOW_TURBINE_PULSE
R
B
G
TP4
TP4
TP13
TP13
J8
J8
1
2
3
4
TP11
TP11
12
12
TP7
TP7
10
10
MC2
MC2
CN6
CN6
1
2
3
4
C.P5
C.P5
J9
J9
1
2
3
4
5
6
J7
J7
1
2
3
4
5
6
7
8
9
55
CN8
CN8
1
2
3
4
C.P2
C.P2
77
K6
K6
K6-1
K6-1
1
2
3
11
MC1
MC1
99
22
TB5
TB5
C.P6
C.P6
D13
+5V
D13
+5V
TB3
TB3
J1
J1
1
2
3
4
5
6
7
8
9
LED1
LEVEL
LED1
LEVEL
12
12
RY5
RY5
TP1
TP1
1
2
E-STOP
E-STOP
J6
J6
1
5
8
33
CN2
CN2
1
2
t
TH1
t
TH1
1
2
3
D11
INITIALIZING / PROGRAMMING
D11
INITIALIZING / PROGRAMMING
100K
100K
99
77
CN12
CN12
1
2
3
PUMP
MOT1
PUMP
MOT1
'
.
10
10
1
2
3
YELLOW
TEMP
YELLOW
TEMP
22
TP5
TP5
44
1
2
J5
J5
1
2
3
4
5
TB2
TB2
TP8
TP8
CN9
CN9
1
2
3
4
5
55
TP14
TP14
1
2
3
CN3
CN3
1
2
3
PSR
PSR
RY5
RY5
11
11
TP2
TP2
CN9
CN9
1
2
3
J59-RAS
J59-RAS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
D1
GAS_ON
D1
GAS_ON
CN7
CN7
1
2
3
4
99
11
TB1
TB1
CN13
CN13
1
2
3
TP11
TP11
CN24
CN24
1
2
3
4
5
6
44
+
RY2
RELCOL_0
+
RY2
RELCOL_0
D21
CNC_E-STOP
D21
CNC_E-STOP
66
MC1 AUX
MC1 AUX
J54-REMOTE HMI
J54-REMOTE HMI
1
2
3
4
5
6
7
R7
1K 30W
R7
1K 30W
11
11
CN2
CN2
1
2
3
4
5
CN11
CN11
1
2
CN10
CN10
1
2
3
4
5
6
66
CN1
CN1
1
2
D15
PSR
D15
PSR
RY4
RY4
C.P8
C.P8
+
RY1
+
RY1
LSW1-1
SW_LIQUID_LEVEL_NC
LSW1-1
SW_LIQUID_LEVEL_NC
D4
OK_CNC
D4
OK_CNC
TP3
TP3
11
11
CN10
CN10
1
2
3
TP10
TP10
22
66
TP6
TP6
TP12
TP12
TP12
TP12
TB4
TB4
88
D2
E-STOP_PS
D2
E-STOP_PS
CN12
CN12
1
2
GREEN
DC
GREEN
DC
100K
100K
Art # A-07129_AB
Art # A-07129_AB
APPENDIX 7: SCHEMATIC, 230-460V, RESISTOR PILOT CONT.