Appendix 9: schematic, ce 400v, chopper pilot, Thermal dynamics, 100a inverter module – Tweco 100 Auto-Cut Manuel d'utilisation
Page 110: Component locator, Interface pcb, 400 vac 3 phas e
APPENDIX A-24
Manual 0-4764
APPENDIX 9: SCHEMATIC, CE 400V, CHOPPER PILOT
Art # A-06996_AD
Art # A-06996_AD
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A
A
B
B
C
C
D
D
E
E
F
F
N2
P1
+12V -12V SIGNAL COMMO
N
-15V
INPUT_NG
I_senseP
+5
V
GN
D
+15V
+15V
Iref_G
GNDW
P_ena
GND_
C
TEMP_C
+15V
MISSING_PHASE
/ 200
PGND
1
/ 400
/ 40
0
PGND
2
400
200
CO
M
GNDW
Is
ense_W
-15V
w
+1
5V
w
+15V
w
-15Vw
Isense_
W
GNDP
I_
senseP
GNDP
Iref_G
P_ref
P_ena
P_ref
GND_
C
TEMP_C
TORCH (-)
PILOT
WORK (+)
L1
L2
L3
E
+15V
+12VDC
+12VDC
+12VDC
To PCB7 CN2-
5
To PCB7 CN2-
4
To PCB7 CN2-
2
To PCB7 CN2-
1
FAN + (24 VDC)
FAN - (24 VDC)
To PCB7 TB
3
To T1 PRI -
0
WORK
PILOT (TIP) VOLTS
NEG ARC VOLTS
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1211
Friday, September 25, 2009
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100A Power Supply 400V CE (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1211
Friday, September 25, 2009
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100A Power Supply 400V CE (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1211
Friday, September 25, 2009
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100A Power Supply 400V CE (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
RAS
PCB 8
WK-5687
RC &
RF CAPS
HALL SENSOR
HALL SENSOR
PILOT REG.
(CHOPPER )
PCB1
WK-5750
BIAS
POWER
PILOT REGULATOR
(CHOPPER)
< /OVER_TEMP
> P_DEM (P_Iref)
> P_Enable (P_ena)
PILOT REG.
(CHOPPER )
PCB2
WK-5754
I_DE
T
I_SE
V_CHANGE PC
B
400V onl
y
100A INVERTER MODULE
P_GN
D
VAC_IN
LINE to LINE,
LINE TO GND
CAPS & VARISTORS
PCB 1
WK-5630
INPUT POWER
INDICATOR
REAR PANEL
INPUT POWER
INDICATOR
INTERNAL
<<
16 CKT RIBBON CABLE
PILOT CURRENT SIGNAL
<
WORK CURRENT SIGNAL
<
/ OVERTEMP
<
PCB 5 WK-5602 (partial)
MISSING PHAS
E
(pulses)<
LED1 DIM = LOW, BRIGHT = OK
LED2 DIM = OK, BRIGHT = FAULT
LED3 DIM = OK, BRIGHT = FAULT
LED4 OFF = OK, ON = FAULT
LED5 OFF = OK, ON + FAULT
/PILOT ENABLE
>
PILOT DEMAND
>
CN6 16 CKT
BIAS SUPPLY
FOR PCB5
(F2 -Sht2)
DC FAN
POWER
CN1
CN5
CN6
CN4
CN5
CN6
(A1 Sht2)
(A1 Sht2)
(A1 Sht 2)
(A1 Sht 2)
(A2 Sht 2)
(A2 Sht 2)
CN6 16 CKT
ON / OFF
PCB3 WK-5694
PCB4 WK-5604
VAC_IN
P_GND
BIAS SUPPLY PCB
DETECTOR PCB
INTERFACE PCB
FILTER PCB
C1 Capacitor, 0.1 uf, 1250 VDC (D2, Sht 2)
C2 Capacitor, 2 uf, 430VAC (A9, Sht 1)
C.P1 Circuit protector/ON-OFF SW (C2, Sht 1)
15A, 460V, 3P
C.P2 Circuit protector 2.5A 125V (D2, Sht 1)
C.P3 Circuit protector 3.15A 125V (D2, Sht 1)
C.P4 Circuit protector 10A 125V (E2, Sht 1)
C.P5 Circuit protector 2.5A 125V (E2, Sht 1)
C.P6 Circuit protector 2.5A 125V (F2, Sht 1)
C.P7 Circuit protector 5A 125V (E2, Sht 1)
C.P8 Circuit protector 3.15A 125V (F3, Sht 1)
D1 Diode Bridge 20A, 1600V, 3P (D2, Sht 1)
D2 Diode, Dual, 2x100A, 600V (B8, Sht 1)
FAN1 Fan, Coolant, 24 VDC (F4, Sht 2)
FAN3 Fan, Chopper, 24 VDC (A8, Sht 1)
FL1 Flow sensor (B5, Sht 2)
HCT1 Hall Current Sensor, Pilot (B8, Sht 1)
HCT2 Hall Current Sensor, Work (C9, Sht 1)
L1 Toroid Core input common mode filter (A2, Sht 1)
L2-7 Toroid Core common mode filter (B1, C1, Sht 1)
L8 Toroid Core output common mode filter (A6, Sht 1)
LSW1 Level SW, coolant, NC (B5, Sht 2)
MC1 Contactor, 3P ,Inv 1 input, Coil (B3, Sht 2)
" Contacts (A2, B2, Sht 1)
" Aux Contact (B3, Sht 2)
MC2 Contactor, pilot, Coil (B3, Sht 2)
" Contacts (C8, Sht 1)
MOT1 Motor, Pump 200VAC, 1P (E4, Sht 2)
NE1 Neon indicator, rear panel, 220VAC (C1, Sht 1)
NE2 Neon indicator, internal, 220VAC (D1, Sht 1)
NFC1 Noise Filter, EMI, input (A2, Sht 1)
R6 Resistor, 20K ,30W (A8, Sht 1)
R7 Resistor, 1K ,30W (E2, Sht 2)
R9 Resistor, 50 ,40W (A9, Sht 1)
T1 Aux Transformer (D-F1, Sht 2)
TH1 Thermal Sensor, coolant return (B5, Sht 2)
COMPONENT LOCATOR
(C7, Sht 2)
Power Supply
Rear Panel
--400--
400 VAC 3 Phas
e
DAT
RIBBON CABLE SIGNALS
CN6 - 16 Ckt Ribbon Cable
2,4- I_REF (Scaled Cut Demand)
5- PS_START (Start)
6- REDUNDANT_START (Start2)
8- INV_READY
9- / PS_START disabled by Input_NG
12- / OCR
13- / PS_START disabled by OCR
14- /TEMP_ERR
15- / PS_START disabled by Temp _Err
ECO-B402 DAT 2/26/07
AB ECO-B448 DAT 4/13/07
(C7 & A9,Sht 2)
(C7 & A9,Sht 2)
ECO-B646 GAC 10/31/07
AC
4-24-09
DAT
ECO-B1391
AD
DAT
AE
ECO-B1535
9-25-09
R9
50
R9
50
MC1-C
MC1-C
RY2
RY2
TB1
TB1
CN33
CN33
1
2
3
4
AC
AC
AC
+
-
D1
AC
AC
AC
+
-
D1
CN1
CN1
1
2
3
4
5
6
7
CN17
CN17
1
2
3
CN2
CN2
1
2
3
4
TB4
TB4
CN9
CN9
1 2
TB2
TB2
+
RY2
RY2
+
RY2
RY2
CN3
CN3
1
2
3
4
200V
200V
HCT1
HCT1
1 2 3 4
L1
L1
TT
CN3
CN3
1
4
CN32
CN32
1
2
3
4
CN2-400V
6
CN2-400V
6
1
2
3
4
L7
L7
CN4 - PCB12
CN4 - PCB12
1
2
3
4
D2
D2
1
A1
2
K1
3
A2
4
K2
C1
C1
CN2
CN2
1
2
LED3
INPUT NG
LED3
INPUT NG
MC1-B
MC1-B
CN5
CN5
1
2
3
4
TB5
TB5
N2
N2
MC2-A
MC2-A
TB2
TB2
CN3
CN3
1
CN1-not used
CN1-not used
1
2
3
4
LED2
MISSING PHASE
LED2
MISSING PHASE
C2
2 UF
C2
2 UF
MC2-B
MC2-B
+
-
+
-
1
2
3
4
5
6
1
2
3
4
MC2-C
MC2-C
CN8
CN8
1
2
FAN3
FAN3
+
-
EMI
FILTER
NFC1
EMI
FILTER
NFC1
L1
L2
L3
L4
L6
L5
TB3
TB3
++
CN5
CN5
1 2 3 4
CN2
CN2
1
2
3
S
S
CN1
CN1
1
5
8
R6
20K
30W
R6
20K
30W
L3
L3
CN7
CN7
1
2
3
4
5
MC1-A
MC1-A
CN4
CN4
1 2 3
CN1
CN1
1
2
3
4
CN7
CN7
1
2
3
4
5
CN4
CN4
1
4
CN1
CN1
1
2
3
4
LED5
ERROR
LED5
ERROR
1
2
3
4
INRUSH
INRUSH
CN2
CN2
1 2 3
NE1
NE1
CN2
CN2
1
2
3
P (+)
P (+)
L2
L2
CN4
CN4
1
2
3
4
C.P1
C.P1
L8
L8
L4
L4
CN1
CN1
1
2
NE2
NE2
CN10
CN10
1
2
CN2
CN2
1
2
3
N (-)
N (-)
TB1
TB1
-
+
-
+
3
1
2
4
L5
L5
THS1
SW_TEMP_NC
THS1
SW_TEMP_NC
HCT2
HCT2
1 2 3 4
CN32
CN32
1
2
3
4
TB2
TB2
CN6
CN6
1
2
3
CN4
CN4
1
2
3
4
5
++
R
R
LED4
CHOPPER TEMP
LED4
CHOPPER TEMP
P1
P1
CN3
CN3
1
2
CN18
CN18
1
2
3
CN4
CN4
1
2
3
4
5
TB4
TB4
CN3
CN3
1
2
L6
L6
-
+
-
+
3
1
2
4
WORK
WORK
TB3
TB3
TB1
TB1
CN7
CN7
1
2
3
4
5
TB1
TB1