Appendix 7: schematic, 230-460v, resistor pilot, Thermal dynamics, 100a inverter module – Tweco 100 Auto-Cut Manuel d'utilisation
Page 102: Component locator
APPENDIX A-16
Manual 0-4764
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A
A
B
B
C
C
D
D
E
E
F
F
N2
P1
+12V -12V SIGNA
L
COMMON
-15V
INPUT_NG
I_senseP
+5V
GN
D
+15V
+15V
Iref_G
GNDW
P_en
a
GND_
C
TEMP_C
+15V
MISSING_PHASE
/ 23
0
PGND1
/ 46
0
/ 46
0
PGND2
46
0
23
0
CO
M
GNDW
Isense_W
-15Vw
+15Vw
+15Vw
-15Vw
Isense_W
GNDP
I_senseP
GNDP
Iref_G
P_ref
P_en
a
P_ref
GND_
C
TEMP_C
TORCH (-)
PILOT
WORK (+)
L1
L2
L3
E
+15V
+12VDC
+12VDC
+12VDC
To PCB7 CN2-
5
To PCB7 CN2-
4
To PCB7 CN2-
2
To PCB7 CN2-
1
FAN + (24 VDC)
FAN - (24 VDC)
To PCB7 TB3
To T1 PRI -
0
WORK
PILOT (TIP) VOLTS
NEG ARC VOLTS
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1203
Wednesday, October 31, 2007
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100-Amp Power Supply 208-230/460V (Resistor)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1203
Wednesday, October 31, 2007
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100-Amp Power Supply 208-230/460V (Resistor)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1203
Wednesday, October 31, 2007
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100-Amp Power Supply 208-230/460V (Resistor)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
RAS
PCB 8
WK-5687
RC &
RF CAPS
HALL SENSOR
HALL SENSOR
PILOT REG.
(CHOPPER )
PCB1
WK-5750
BIAS
POWER
PILOT REGULATOR
(CHOPPER)
< /OVER_TEMP
> P_DEM (P_Iref)
> P_Enable (P_ena
)
PILOT REG.
(CHOPPER )
PCB2
WK-5754
I_DE
T
I_S
E
V_CHANGE PCB
100A INVERTER MODULE
P_GN
D
VAC_I
N
LINE to LINE,
LINE TO GND
CAPS & VARISTORS
PCB 1
WK-5630
INPUT POWER
INDICATOR
REAR PANEL
INPUT POWER
INDICATOR
INTERNAL
<<
16 CKT RIBBON CABLE
PILOT CURRENT SIGNAL
<
WORK CURRENT SIGNAL
<
/ OVERTEMP
<
PCB 5 WK-5602 (partial)
MISSING PHASE (pulses)<
LED1 DIM = LOW, BRIGHT = OK
LED2 DIM = OK, BRIGHT = FAULT
LED3 DIM = OK, BRIGHT = FAULT
LED4 OFF = OK, ON = FAULT
LED5 OFF = OK, ON + FAULT
/PILOT ENABLE
>
PILOT DEMAND
>
CN6 16 CKT
BIAS SUPPLY
FOR PCB5
(F2 -Sht2)
DC FAN
POWER
CN1
CN5
CN6
CN4
CN5
CN6
(A1 Sht2
)
(A1 Sht2
)
(A1 Sht 2)
(A1 Sht 2)
(A2 Sht 2)
(A2 Sht 2)
CN6 16 CKT
ON / OFF
PCB3 WK-5694
PCB4 WK-5604
VAC_IN
P_GND
BIAS SUPPLY PCB
DETECTOR PCB
INTERFACE PCB
FILTER PCB
C1 Capacitor, 0.1 uf, 1250 VDC (D2, Sht 2)
C2 Capacitor, 2 uf, 430VAC (A9, Sht 1)
C.P1 Circuit protector/ON-OFF SW (B2, Sht 1)
15A, 460V, 3P
C.P2 Circuit protector 2.5A 125V (D2, Sht 1)
C.P3 Circuit protector 3.15A 125V (D2, Sht 1)
C.P4 Circuit protector 10A 125V (E2, Sht 1)
C.P5 Circuit protector 2.5A 125V (E2, Sht 1)
C.P6 Circuit protector 2.5A 125V (F2, Sht 1)
C.P7 Circuit protector 5A 125V (E2, Sht 1)
C.P8 Circuit protector 3.15A 125V (F3, Sht 1)
D1 Diode Bridge 20A, 1600V, 3P (D2, Sht 1)
FAN1 Fan, Coolant, 24 VDC (F4, Sht 2)
FAN3 Fan, Chopper, 24 VDC (A8, Sht 1)
FL1 Flow sensor (B5, Sht 2)
HCT1 Hall Current Sensor, Pilot (B8, Sht 1)
HCT2 Hall Current Sensor, Work (C9, Sht 1)
LSW1 Level SW, coolant, NC (B5, Sht 2)
MC1 Contactor, 3P ,Inv 1 input, Coil (B3, Sht 2)
" Contacts (A2, B2, Sht 1)
" Aux Contact (B3, Sht 2)
MC2 Contactor, pilot, Coil (B3, Sht 2)
" Contacts (B8, Sht 1)
MOT1 Motor, Pump 200VAC, 1P (E4, Sht 2)
NE1 Neon indicator, rear panel, 220VAC (C1, Sht 1)
NE2 Neon indicator, internal, 220VAC (C1, Sht 1)
R1 Resistor, Pilot, 4 Ohm, 1 KW (C8, Sht 1)
R6 Resistor, 20K ,30W (A8, Sht 1)
R7 Resistor, 1K ,30W (E2, Sht 2)
R9 Resistor, 50 ,40W (A9, Sht 1)
T1 Aux Transformer (D-F1, Sht 2)
TH1 Thermal Sensor, coolant return (B5, Sht 2)
COMPONENT LOCATOR
(C7, Sht 2)
(C7 & A9,Sht 2)
Power Supply
Rear Panel
--460--
--230--
--230--
208-230/460 VAC 3 Phase
DAT
For this version of the power supply
Pilot Regulator is not used except to
provide power and pass signals
from HCT1, the pilot current sensor.
A Pilot Resistor, R1, is used instead.
RIBBON CABLE SIGNALS
CN6 - 16 Ckt Ribbon Cable
2,4- I_REF (Scaled Cut Demand)
5- PS_START (Start)
6- REDUNDANT_START (Start2)
8- INV_READY
9- / PS_START disabled by Input_NG
12- / OCR
13- / PS_START disabled by OCR
14- /TEMP_ERR
15- / PS_START disabled by Temp _Err
ECO-B402 DAT 2/26/07
AB ECO-B448 DAT 4/13/07
(C7 & A9,Sht 2)
AC ECO-B646 GAC 10/31/07
TB1
TB1
P1
P1
TB2
TB2
N2
N2
LED3
INPUT NG
LED3
INPUT NG
CN32
CN32
1
2
3
4
CN2
CN2
1
2
3
4
CN18
CN18
1
2
3
HCT2
HCT2
1 2 3 4
P (+)
P (+)
LED5
ERROR
LED5
ERROR
CN7
CN7
1
2
3
4
5
CN4
CN4
1 2 3
CN1
CN1
1
5
8
1
2
3
4
TB1
TB1
CN3
CN3
1
2
-
+
-
+
3
1
2
4
C.P1
C.P1
TB3
TB3
TB2
TB2
TB5
TB5
RY2
RY2
TB1
TB1
NE2
NE2
CN4
CN4
1
2
3
4
MC1-A
MC1-A
CN32
CN32
1
2
3
4
N (-)
N (-)
CN2
CN2
1
2
3
HCT1
HCT1
1 2 3 4
TB2
TB2
TB4
TB4
MC1-C
MC1-C
WORK
WORK
CN1
CN1
1
2
CN5
CN5
1 2 3 4
CN5
CN5
1
2
3
4
CN2
CN2
1
2
R
R
++
FAN3
FAN3
+
-
CN10
CN10
1
2
CN2
CN2
1 2 3
CN4
CN4
1
4
CN7
CN7
1
2
3
4
5
LED2
MISSING PHASE
LED2
MISSING PHASE
CN2-460V
CN2-460V
1
2
3
4
CN3
CN3
1
CN33
CN33
1
2
3
4
CN3
CN3
1
2
MC2-A
MC2-A
TB4
TB4
CN4
CN4
1
2
3
4
5
R1
4 Ohm 1KW
R1
4 Ohm 1KW
NE1
NE1
S
S
++
MC2-B
MC2-B
MC2-C
MC2-C
230V
230V
CN1
CN1
1
2
3
4
CN3
CN3
1
4
TT
CN17
CN17
1
2
3
AC
AC
AC
+
-
D1
AC
AC
AC
+
-
D1
CN4
CN4
1
2
3
4
5
LED4
CHOPPER TEMP
LED4
CHOPPER TEMP
CN2
CN2
1
2
3
CN7
CN7
1
2
3
4
5
-
+
-
+
3
1
2
4
CN1
CN1
1
2
3
4
CN1
CN1
1
2
3
4
5
6
7
CN6
CN6
1
2
3
THS1
SW_TEMP_NC
THS1
SW_TEMP_NC
1
2
3
4
R6
20K
30W
R6
20K
30W
+
-
+
-
1
2
3
4
5
6
CN4 - PCB12
CN4 - PCB12
1
2
3
4
+
RY2
RY2
+
RY2
RY2
TB1
TB1
TB3
TB3
CN2
CN2
1
2
3
INRUSH
INRUSH
CN8
CN8
1
2
C2
2 UF
C2
2 UF
MC1-B
MC1-B
CN1-460V
6
CN1-460V
6
1
2
3
4
CN9
CN9
1 2
R9
50
R9
50
C1
C1
CN3
CN3
1
2
3
4
Art # A-07128_AB
Art # A-07128_AB
APPENDIX 7: SCHEMATIC, 230-460V, RESISTOR PILOT