Tweco 7-3470 - Manuel (Page 4)

February 24, 2003 / 24 Février, 2003 4 Manual / Manuel 0-2929
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A-03501
ATC Male Connector, Rear View
D. Installation on Shielded ATC Connectors
1. Refer to the illustration. Unfold individual wires in the ATC male connector as needed for access to sockets.
2. Cut the wire connected to the pin in socket #8 in the ATC male connector, 1.5 inch / 38 mm from the flange at
the end of the male connector (inner) center assembly. Strip back the insulation jacket from each end of the
wire approximately 3/8 inch / 9.5 mm from the ends of the wires.
3. The Remote Pendant Adapter wire harness includes three wires terminated with pins. Cut the pin off the end
of the green wire on the Adapter. Cut as close as possible to the pin. Strip the insulation jacket back 3/8 inch
/ 9.5 mm from the end of the wire.
4. Insert the pins on wires in the Remote Pendant Adapter wire
harness into sockets in the ATC male connector as follows:
• White wire in socket 3.
• Black wire in socket 4.
There should be an audible click when a pin seats fully in its
socket. Installation may require a tool for access to the sockets.
5. Use the wire connector included in this kit to connect the two
ends of the wire cut in Step 2 to the green wire on the Remote
Pendant Adapter wire harness. Crimp the wires together se-
curely; test for a proper connection.
6. Position all wires to fit inside the ATC Connector shell halves. Press
the Adapter wire harness into the knockout in one shell half. The
wire tie on the harness must be positioned inside the shell half.
7. Slide the locking ring into position on the male connector.
8. Fit the shell halves against the male connector. Align keys in grooves in the shell halves with notches in the
male connector ring. Press the shell halves tightly together by hand. Ensure that the center connector assem-
bly cannot rotate within the shell halves. Ensure that the locking ring rotates freely.
9. Fasten the shell halves together with the screws removed previously. Ensure that no wires are caught be-
tween the edges of the shell halves. Tighten the screws securely.
10. Slide the black insulating boot down to cover the wire mesh shield on the torch leads. The forward end of the
boot must be positioned far enough down the leads to enclose the back end of the ATC Connector shell
halves. Use electrical tape to secure the back end (away from the ATC Connector) into position on the torch
leads assembly.
11. Slide the end of the outer woven leads cover down over the back end of the ATC Connector. Secure the cov er
in place with a tie wrap.
12. Connect the torch and the remote pendant control per instructions provided with the individual compo-
nents. Test the system for proper operation.
NOTE
Every effort has been made to provide complete and accurate information in this manual. However, the
publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused
by errors or omissions in this Manual, whether such errors result from negligence, accident, or any other
cause.