Electrical diagrams, Simplifiedcontrol boardschematic, Vantage® 500 – Lincoln Electric VANTAGE SVM178-B Manuel d'utilisation
Page 265: Machine/ mode logic (cpu), Pwm chopper control circuit
ELEcTricaL DiaGramS
G-7
vaNTaGE® 500
SchEmaTic - cOmpLETE machiNE - G4363 (cODE 10995 DEuTz) paGE 2
E
N
-1
70
G436
3
ENGINEERING CONTROLLED
MANUFACTURER:
No
RELEASED FROM X A.01
G4363
VANTAGE500 (DEUTZ)
MACHINESCHEMATIC
NONE
Reference
bmuter
DRAWN BY:
DESIGN INFORMATION
ENGINEER:
APPROVED:
REFERENCE:
EQUIPMENT TYPE:
SUBJECT:
SCALE:
MATERIAL
DISPOSITION:
APPROVAL
DATE:
PROJECT
NUMBER:
UF
CRM35043
2
PAGE ___ OF ___
2
DOCUMENT
NUMBER:
DOCUMENT
REVISION:
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.
PROPRIETARY & CONFIDENTIAL:
A
THE INFORMATION ON THIS
PRINT IS FOR REFERENCE
ONLY. COMPONENTS AND
CIRCUITRY MAY BE
DIFFERENT
FROM AN ACTUAL MACHINE.
03/19/2003
CHANGE DETAIL:
LEAD COLOR CODE:
B-BLACK
G-GREEN
O-ORANGE
R-RED
U-BLUE
W-WHITE
Y-YELLOW
COMPONENT VALUE UNITS:
CAPACITOR: MFD/VOLTS
RESISTOR: OHMS/WATTS
CONNECTOR PIN NUMBERS:
VIEW OF CONNECTOR ON PC BOARD
1 2
6
7
12
LATCH
EX. 12 PIN CONNECTOR
LABELS:
COMMON
FRAME GROUND
EARTH GROUND
J7-1
J7-4
J7-5
+10V
+10V
J1-10
J1-14
J1-11
TIG MODE
ALL OTHER MODES
ARC
CONTROL
CIRCUITRY
CONTROL
POINT
SELECT
VARIABLE PINCH
PIPE ARC FORCE
VARIABLE ARC FORCE
FIXED ARC FORCE
LOCAL
REMOTE
TOUCH START
OCV
J7-6
J7-7
J7-8
x80
G4109
(ONLY)
G4107
(ONLY)
47.5 ohms
J3-15
J6-2
J6-1
VOLTAGE FEEDBACK
CURRENTFEEDBACK
J5-10
J5-9
J5-8
J5-7
J5-6
J5-5
J5-4
J5-3
J5-2
J5-1
J4-10
J4-9
J4-8
J4-7
J4-6
J4-5
J4-4
J4-3
J4-2
J4-1
MACHINE/
MODE
LOGIC
(CPU)
HOLD (+5V=HOLD)
ON / OFF (+5V=ON)
ON / OFF (+5V=ON)
HOLD(+5V=HOLD)
J7-16
J7-9
J7-10
J7-11
J7-12
J7-13
J7-14
J7-15
TIG MODE
PIPE MODE
(NOT AVAILABLE ON AUSTRALIAN
VANTAGE 575)
N/A
N/A
N/A
ROCV ENABLE
(FOR AUSTRALIAN VANTAGE 575)
CV MODE
+15V
J1-5
J1-6
J1-7
J1-8
J1-13
+15V
J1-12
MACH SEL 4
MACH SEL 3
MACH SEL 2
MACH SEL 1
PRESET
CURRENTFEEDBACK
VOLTAGE
FEEDBACK
AMMETER
DISPLAY
VOLTMETER
DISPLAY
SELECT CONTROL POINT
FIXED HOT START
J1-3
J1-4
+15V
(4)
(2)
2-4 SENSE
REGULATING
AMPLIFIER
PWM
CHOPPER
CONTROL
CIRCUIT
CURRENT
LIMITS,
AVERAGE,
ABSOLUTE,
& FOLDBACK
CURRENT FEEDBACK
CONTROL POINT
J3-12
J3-10
J3-11
J3-9
47.5 ohm
TRANSFORMER
+15V
+3.3V
-15V
+5V
J3-16
J3-8
-
+
40-100VDC
INPUT
FRAME
+15V COM
+12VISOLATEDCIRCUITRYFORENGINEFUNCTIONS
- STUD
+STUD
-
+
10K
POT
10K
POT
10K
POT
MACHINE IDENTITY TABLE:
PINS JUMPERED TO SELECT MACHINE
1
2
3
4
A
TIG
PIPE
CC
CV
MODE
SELECTOR
SWITCH
(AUSTRAILIAN
VANTAGE 575 USES A
3 POSITION TOGGLE
SWITCH)
(77)
(76)
(75)
(77B)
(76B)
(75B)
(277)
(278)
(279)
OUTPUT
CONTROL
REMOTE
CONTROL
ARCCONTROL
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
(206S)
(204S)
+
-
(208B)
METER (+) INPUT (0 - 2V) 1V = 100.0 ON METER
J1-5
J1-6
J1-7
J1-8
MACHINE
RANGER 250 G&D
J1-13
RANGER 305 G&D
J1-13
VANTAGE 500
J1-13
VANTAGE 575
J1-13
AIR VANTAGE 500
#1
CHOPPER
BOARD
#2
CHOPPER
BOARD
47.5 ohm
47.5 ohm
47.5 ohm
(ALL MACHINES)
(VANTAGE ONLY)
50mV = 400 AMPS
SHUNT
+
-
CONTROL BOARD
POWERFROM
CHOPPERBOARD
FEEDBACK
CURRENT LIMITS
REGULATION MODE
METER (-) INPUT
METER (+) INPUT (0 - 2V) 1V = 1000 ON METER
METER (-) INPUT
BLINK (PULLED LOW AND HIGH
IN LOOKBACK TO FLASH
DECIMAL POINT)
BLINK (PULLED LOW AND HIGH
IN LOOKBACK TO FLASH
DECIMAL POINT)
PWM SIGNAL (+12V ON MULTIMETER)
PWM COMMON
PWM SIGNAL (+12V)
PWM COMMON
+ STUD is COMMON
FOR WELD CONTROL
CIRCUITS
CONNECTORS
J1 AMPHENOL &MACHINEIDJUMPER
J2 ENGINE12VCONTROL FUNCTIONS
J3 CHOPPERPWM, POWERIN, (THERMAL OVERLOADIFUSED), VOLTAGEFEEDBACK
J4 AMMETER (NOCONNECTORONRANGER250)
J5 VOLTMETER (NOCONNECTORONRANGER250)
J6 SHUNT/CURRENTFEEDBACK
J7 OUTPUTCONTROL, ARCFORCE, MODESELECT
FRAME IS COMMON FOR
ENGINE CONTROL CIRCUITS
PRESET
PRESET
DISPLAY WELD AMPS
DISPLAY WELD VOLTS
DISPLAY
PRESET
VALUE
+5V
+5V
+5V
THE TOP END OF THE REMOTE POT IN
TIG MODE IS THE SETTING OF THE LOCAL
OUTPUT CONTROL POT.
IN EVERY OTHER MODE, THE REMOTE
POT WILL SET MACHINE TO MAX OUTPUT.
METERSOPTIONAL ONVANTAGE
NOJ4 ORJ5 ONRANGER250
SEESPECIFICMACHINESCHEMATICFORDETAILSON
WHATPARTSOF THEG4107/G4109 AREUSED INEACH
APPLICATION. NOT ALL CIRCUITSAREUSEDALL THETIME.
+15V
J7-2
WELDING
TERMINAL
CONTROL
SWITCH
SHOWN IN "ALWAYS
ON" POSITION
Circuits associated with connector J2
not used on Deutz engine models
SIMPLIFIEDCONTROL BOARDSCHEMATIC
G-7
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.