Electrical diagrams, Vantage® 500 – Lincoln Electric VANTAGE SVM178-B Manuel d'utilisation

Page 261

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ELEcTricaL DiaGramS

G-3

vaNTaGE® 500

WiriNG DiaGram - vaNTaGE® 500 - G4329 (cODE 10996)

CB6

10A

42A

42

RECTIFIER

BRIDGE

238A

231

42A

41A

243

232

41

START BUTTON

238

222

MODE SELECTOR

SWITCH

206A

+

206A

W2

W2

W3

W3

W5

W4

W5

W4

W1

W1

W6

W6

214

S5

218

1

2

3

220

A

4

-

206S

208B

208A

208B

+

50MV=400AMPS

W4 & W5

W2 & W3

W1 & W6

204S

232D

STATOR 42V WINDING

G4329

A

208

31

32

4B

21

77B

21

2B

75B

GND-A

41A
42A

76B

115VAC

CONTACTOR

WORK

42VAC

GROUND

AMPHENOL 1

206B

GND-K

J

A

D
C

H

B

K

E

F
G

I

I

2B
4B

GND-B

A
B
C
D
E
F

76B
75B

AMPHENOL 2

2A

4A

75A

76A

77A

77B

-

+

23
25

W7

W8

W9

W10

23A
25A

AUXILIARY GROUND STUD, BOTTOM
CENTER OF CONTROL BOX

32

32

41A

GROUND STUD ON
CONTROL PANEL

AUXILIARY POWER LEADS PASS THROUGH
TOROID TWICE IN DIRECTION INDICATED

POS

NEG

POS

POS

NEG

NEG

RIGHT SIDE

CHOPPER

PCB5

NEG

POS

NEG

POS

LEFT SIDE

CHOPPER

PCB6

B6

B5

B4

B1

B2

B3

13 14

260

261

B6

B5

B4

B1

B2

B3

B

IG

P L

CV

CC

TIG

PIPE

232

R4

206C

208C

B8 B7

B8 B7

INSULATED
NEUTRAL
STUD ON
BOTTOM
RIGHT OF
CONTROL
BOX

GROUND STUD
ON OUTPUT PANEL

GND-J

GND-A

GND-B

31 5H

GND-J

5A

5B

5

GND-C

GND-E
GND-D

13A 14A

B7

B8

B7

B8

50A

11

CB4

6B

WHITE

J12

CB1

20A

8

J11

WHITE

HOT

12

CB3

50A

3A

HOT

11

5C

5B

5E

STATOR AUXILIARY WINDINGS

GND-C

5

12

115/230V

3

GND-D

5A

GND-E

6A

9

CB2

20A

3

6A

J10

32A

9

6

5C

5E

6

GND-F

VANTAGE 500 WIRING DIAGRAM

K2272-1

42B

32

32A

STATOR

WELD

WINDINGS

POS
POS
POS

NEG

NEG
NEG

L1 CHOKE

BYPASS
FILTER
ASSEMBLY

POLARITY
SWITCH

SWITCH SHOWN IN
POSITIVE POLARITY
POSITION

REMOTE

CONTROL

REMOTE

CONTROL

CONTACTOR

GROUND

VOLTMETER

AMMETER

M1

M2

M3

M4

M5

M6

M9

M10

M1

M2

M3

M4

M5

M6

M9

M10

1

5

2

2

0

VOLT METER

M

1

M

2

M

3

M

4

M

5

M

6

M

9

M

1

0

1

5

AMMETER

M

1

M

2

M

3

M

4

M

5

M

6

M

9

M

1

0

2

5

2

3

WELD BOARD

2

7

8

2

7

9

2

7

7

2

1

204S

206S

2

0

8

B

2

5

6

2

6

0

2

1

4

PCB3

1

8

9

16

J7

J3

1

9

16

8

1

6

7

12

1

16

9

8

6

10

J4

J5

6

10

CONTROL, MODE SEL.

CHOPPER, POWER, PWM, THERMAL

2

5

A

2

3

A

1

3

1

4

7

7

7

6

7

5

2

4

7

5

A

7

6

A

7

7

A

5

0

0

J6

SHUNT

J1

AMPHENOL,I.D.

J2

ENGINE,PERIPHERAL

ALT

405A

247

243

405B

232E

GOLD

SILVER

ENG

PROT

PROGRAMMING

9

16

1

8

J31

PERIPHERAL BD

4

0

3

5

T

2

7

0

2

6

2

A

4

0

5

2

3

2

F

1

6

12

7

J32

2

3

4

2

7

1

2

4

7

PCB1

3

4

1

J30

6

4

0

5

A

4

0

5

B

232M

232K

232A

232R

232B
232C

12VDC
INSULATED
STUD

232C

OIL

PRESSURE

241

228

5L

229

232B

5M

COOLANT

TEMPERATURE

232K 5K

4

1

4

1

4

1

J53

J52

J51

1

4

5

1

8

J43

PULL COIL BD

B1

B2

B3

B4

2

7

0

4

0

3

4

0

5

PCB8

5S

265

232N

2

7

1

2

0

0

12 VOLT GROUND
STUD ON LEFT SIDE
BACK OF CONTROL BOX

5N

5S

5L

5M

5T

5J

5K

227

ALTERNATOR

STARTER
SOLENOID

STARTING

MOTOR

12V BATTERY

-

+

ENGINE BLOCK

ENGINE

SUPPORT

LEFT SIDE

5N

RUN/STOP
SWITCH

SHOWN IN "RUN" POSITION

238B

236A

CB5

20A

232F

236B

232A

232H

STOP

RUN

238A

231

SENSOR

SENSOR

SENSOR

FUEL LVL.

WK

235

234

5J

229

228

241

G

235

SWITCH

SWITCH

OIL PRESSURE
SENSOR & SWITCH

COOLANT TEMPERATURE
SENSOR & SWITCH

- +

-

+

201

BRUSH

6

ROTOR

3200MFD

BRUSH

201A

200A

201

300V

5H

200B

200

POSITIVE BRUSH CONNECTED

TO SLIP RING NEAREST
TO THE LAMINATION

2

3

2

D

2

2

6

4

0

4

5

G

2

5

7

2

6

1

PULL

COIL

HOLD

COIL

P54

J54

RED

WHT

BLK

1

2

3

4

232M

SHUTDOWN

SOLENOID

265

262

226

227

IDLER

SOLENOID

232L

4

3

2

1

BLK

WHT

RED

J55

P55

HOLD

COIL

PULL

COIL

FUEL

SHOWN IN
"HIGH" POSITION

IDLER
CONTROL

262

262A

-

AUTO

HIGH

257

256

232R

+

HOUR METER

2A

4A

4

2

279

10K

277

VIEWED FROM BACK

77

BACK

FROM

VIEWED

76

R1

278

PINCH POT

75

CCW

OUTPUT CONTROL

WELDING TERMINAL

CONTROL SWITCH

SHOWN IN "ALWAYS ON" POSITION

2

1

8

2

2

2

2

5

0

2

5

0

232E

232N

232L

5G

4

0

4

LINE TERMINAL

LINE TERMINAL

G-3

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

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