Electrical diagrams, Vantage® 500 – Lincoln Electric VANTAGE SVM178-B Manuel d'utilisation

Page 263

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ELEcTricaL DiaGramS

G-5

vaNTaGE® 500

WiriNG DiaGram - vaNTaGE® 500 - G4971 (cODES 11181 &11416)

CB6

10A

42A

42

RECTIFIER

BRIDGE

42A

41A

243

232

41

START

BUTTON

238

222

MODE SELECTOR

SWITCH

206A

+

206A

214

S5

218

1

2

3

220

A

4

-

206S

208B

208A

208B

+

50MV=400AMPS

W4 & W5

W2 & W3

W1 & W6

204S

STATOR 42V WINDING

G4971

A

208

31

32

4B

21

77B

21

2B

75B

GND-A

41A
42A

76B

115VAC

CONTACTOR

WORK

42VAC

GROUND

AMPHENOL 1

206B

GND-K

J
A

D
C

H

B

K

E

F
G

I

I

2B
4B

GND-B

A
B
C
D
E
F

76B
75B

AMPHENOL 2

2A

4A

75A

76A

77A

77B

-

+

W7

W8

W9

W10

AUXILIARY GROUND STUD, BOTTOM
CENTER OF CONTROL BOX

32

41A

GROUND STUD ON
CONTROL PANEL

AUXILIARY POWER LEADS PASS THROUGH
TOROID THREE TIMES IN DIRECTION INDICATED

POS

NEG

POS

POS

NEG

NEG

RIGHT SIDE

CHOPPER

PCB5

NEG

POS

NEG

POS

LEFT SIDE

CHOPPER

PCB6

B6

B5

B4

B1

B2

B3

13

14

260

261

B6

B5

B4

B1

B2

B3

CV

CC

TIG

PIPE

232

206C

208C

B8 B7

B8 B7

INSULATED
NEUTRAL
STUD ON
BOTTOM
RIGHT OF
CONTROL
BOX

GROUND STUD
ON OUTPUT PANEL

GND-J

GND-A

GND-B

31 5H

GND-J

5A

5B

5

GND-C

GND-D

GND-E

13A 14A

6C

6B

WHITE

J12

CB1

20A

6E

J11

WHITE

HOT

3B

CB3

HOT

5C

5B

5E

STATOR AUXILIARY WINDINGS

GND-L

5

3

GND-E

5A

GND-D

6A

CB2

20A

3

6

J13

32A

3D

6

5C

5E

6A

GND-F

VANTAGE 500 WIRING DIAGRAM

K2406-1

42B

32

32A

POS

POS
POS

NEG
NEG
NEG

L1 CHOKE

BYPASS
FILTER
ASSEMBLY

POLARITY
SWITCH

SWITCH SHOWN IN
POSITIVE POLARITY
POSITION

REMOTE

CONTROL

REMOTE

CONTROL

CONTACTOR

GROUND

VOLTMETER

AMMETER

M1

M2

M3

M4

M5

M6

M9

M10

M1

M2

M3

M4

M5

M6

M9

M10

1

5

2

2

0

VOLT METER

M

1

M

2

M

3

M

4

M

5

M

6

M

9

M

1

0

1

5

AMMETER

M

1

M

2

M

3

M

4

M

5

M

6

M

9

M

1

0

2

5

2

3

WELD BOARD

2

7

8

2

7

9

2

7

7

2

1

204S

206S

2

0

8

B

2

5

6

2

6

0

2

1

4

PCB3

1

8

9

16

J7

J3

1

9

16

8

1

6

7

12

1

16

9

8

6

10

J4

J5

6

10

CONTROL, MODE SEL.

CHOPPER, POWER, PWM, THERMAL

2

5

A

2

3

A

1

3

1

4

7

7

7

6

7

5

2

4

7

5

A

7

6

A

7

7

A

5

0

0

J6

SHUNT

J1

AMPHENOL,I.D.

J2

ENGINE,PERIPHERAL

ALT

5S

247

243

232E

ENG

PROT

GOVERNOR
CONTROL
MODULE

4

0

4

5

T

2

7

0

262A

4

0

5

2

3

2

F

1

6

12

7

J31

2

3

4

2

7

1

S

H

L

D

232K

232A 232B

232C

12VDC

INSULATED STUD

232C

OIL

PRESSURE

241

228

5L

229

232B

5M

COOLANT

TEMPERATURE

232K 5K

4

1

4

1

4

1

J53

J52

J51

270 271

12 VOLT GROUND
STUD ON LEFT SIDE
BACK OF CONTROL BOX

5N

5R

5L

5M

5T

5J

5K

ALTERNATOR

STARTER
SOLENOID

-

+

ENGINE

BLOCK

ENGINE

SUPPORT

LEFT SIDE

5N

RUN/STOP

SWITCH

SHOWN IN "RUN" POSITION

238B

236A

CB5

20A

232F

236B

232A

232H

STOP

RUN

238A

231

SENSOR

SENSOR

WK

235

234

5J

229

228

241

G

235

SWITCH

SWITCH

OIL PRESSURE

SENSOR & SWITCH

COOLANT TEMPERATURE

SENSOR & SWITCH

- +

-

+

201

BRUSH

6A

ROTOR

3200MFD

BRUSH

201A

200A

201

300V

5H

200B

200

2

3

2

D

2

0

2

4

0

4

5

G

2

5

7

2

6

1

262

FUEL

SHOWN IN
"HIGH" POSITION

IDLER
CONTROL

5S

5R

AUTO

HIGH

257

256

262B

HOUR METER

279

R2

277

77

76

R1

278

ARC CONTROL

75

CCW

OUTPUT CONTROL

WELDING TERMINAL

CONTROL SWITCH

SHOWN IN "ALWAYS ON" POSITION

2

1

8

2

2

2

2

5

0

2

5

0

262A

4

GND-C

120/240V

J10

X

Y

Z

X

W

Y

GND-L

5G

6D

3C

3C

STARTING

MOTOR

L

P

IG

B

12V
BATT

STATOR

WELD

WINDINGS

W6

W6

W1

W1

W4

W5

W4

W5

W3

W3

W2

W2

4

240V

3PH

3A

3B

6C

6B

4A

ELECTRICAL SYMBOLS PER E1537

LINE TERMINALS

30

86

85

87a

87

MAGNETIC

PICK-UP

FUEL

LEVER

ACTUATOR

GOVERNOR
CONTROL
RELAY

ENGINE
FUEL
SOLENOID

SHLD

2

6

2

B

232M

247

232L

405

232D

232E

BLACK

WHITE

B

L

A

C

K

W

H

IT

E

202

200

CCW

10K

10K

2A

4A

4

2

6D

B7

23
25

B8

B8 B7

23A
25A

VIEWED
FROM
BACK

VIEWED
FROM
BACK

R3

R

4

50A

3 POLE

ALTERNATE WIRING
WITHOUT RELAY

247A

247

232M

232L 405 262A

NO
CONNECTION

247A

NO

CONNECTION

POSITIVE BRUSH CONNECTED
TO SLIP RING NEAREST
TO THE LAMINATION

206C

+

-

2

4

7

A

262

232M

280

280

NO

CONNECTION

241A

2

4

1

A

232L

FUEL LVL.

SENSOR

G-5

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

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