Electrical diagrams, Wiring diagram for code 9402, Sp-250 (dual voltage) - wiring diagram – Lincoln Electric IDEALARC SP-250 Manuel d'utilisation

Page 109: Control board, Cavity numbering sequence

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G-9

G-9

IDEALARC SP-250

IDEALARC SP-250

ELECTRICAL DIAGRAMS

WIRING DIAGRAM FOR CODE 9402

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.

PROCESS

WIRE/

GAS

AUTO

MEMORY

1

TIMERS

OFF

2

3

4

5

SAVE

SPOT

SET

SWITCH

SET

DISPLAY

DISPLAY

TOGGLE

4

5

1

2
3
4

5

6
7
8
9

10

11
12

13
14

15
16

321

322

LCD DISPLAY

2 LINE X 16 CHAR.

5
3

1

7
9
6
8
2
4

1 2 3 4 5 6 7 8

SP - 250

1 2 3 4 5 6 7 8

324

326

325

327

1 2 3 4

(J5)

539

555

515

541

206

1 2 3 4 5 6

(J6)

N.D.

GAS

SOLENOID

GENERAL INFORMATION

COLOR CODE:

B - BLACK
W - WHITE

541
515

555
206
539

W

B

T

A

C

H

P.M.

MOTOR/

GEARBOX

325

THERMOSTAT

324
325

TO
WORK

N.F.

KEYPAD MATRIX

N.A.

324

325

TRIGGER

INC.

DEC.

207

206

N.B.

202

204A

203

204

208

G1

X2

X1

G2

209

SCR 1
250V
470A

SCR HEATSINK
ASBLY

SCR 2
250V
470A

C1

C2

C3

C4

+

+

+

+

POWER TRANSFORMER

H3

P2

H2

H1

T1

L1

L2

H1

LINE

SWITCH

S1

H2

H3

L1

GND.

RECONNECT PANEL

L1

L2

GND

TO SINGLE PHASE

SUPPLY LINE

TO GROUND PER

CODE

P2

T1

FAN

MOTORS

T2

P1

P2

S2

THERMOSTAT

N.E.

207

206

OUTPUT

CHOKE

GND

NOTES

N.A. WELDING CABLE MUST BE OF PROPER CAPACITY FOR THE

CURRENT AND DUTY CYCLE OF IMMEDIATE AND

FUTURE APPLICATIONS.

N.B. THIS DIAGRAM SHOWS THE "ELECTRODE" POLARITY

N.C. CONNECTOR SHOWN GEARBOX SIDE VIEW.

N.D. CONNECTORS MOUNTED ON NON-COMPONENT SIDE

OF BOARD.

(COMPONENT SIDE OF P.C. BOARD)

1

4

5

8

1

7

8

14

J4

J7

J2

1

9

1

16

1 2

3 4

1

3

4

6

MANUAL

N.C.

D1

300V

85A

CAVITY NUMBERING SEQUENCE

*

*

*

*

*

*

(J1)

(J2)

(J4)

*

INDICATES CONNECTOR CAVITY NO.

CONTROL BOARD

ELECTRICAL SYMBOLS PER E1537

OFF AND REVERSE LEAD CONNECTIONS AT CABLE
CONDUCTOR STRAP AND WORK STUD.

J3

J1

NATIONAL ELECTRICAL

H4

LOW V.

L2

HIGH V.

C1 THRU C4
30,000 MFD
50V

H1

H2

H3

H1

H4

1 2 3 4

*

1
2
3

4

*

(J7)

(J8)

B

R

B

R

PIEZO
ALARM

320

THERMOSTAT

S3

N.E.

326

S4

R2

"POSITIVE". TO CHANGE POLARITY, TURN THE UNIT

N.E. THERMOSTATS MOUNTED ON CHOKE COIL

.

S2 MOUNTED CLOSEST TO FAN; S3 MOUNTED CLOSEST TO
POWER TRANSFORMER.

N.F. KEYPAD MATRIX SHOWN FRONT VIEW.

R - RED
U - BLUE

1

6

10

5

J9

J11

J12

J8

2.5K
10W

G

B

W

539B

541B

A
B
C
D
E
F

(J13)

OPTIONAL SPOOL OR PULL

GUN RECEPTACLE

ALPHA-NUMERIC

IPM

VOLTS

515

325

324

206

541A

495

542

543

X3

X4

X5

X6

X7

B

R
U

326

327

326

327

THUMB

SWITCH

R.F. FILTER

R.F. TOROID AS'BLY.

(J11)

(J12)

*

1 2 3 4 5 6 7 8 9 10

*

(J9)

209

208

325

204A

204

207

204S

206

GND

202
203

G1

G2

320

1

2

3

4

5

6

7
8

9

10

11
12

13

14

(J3)

*

515

325

324

206

541A

495

542

543

N.D.

(NON-COMPONENT SIDE OF BOARD)

J5

1 2

3 4

1

3

4

6

J6

N.G. THERMOSTAT S4 MOUNTED ON FAN SENSOR BRACKET

N.H. RESISTOR R2 MOUNTED ON FAN SENSOR BRACKET.

N.J. CONNECTOR SHOWN PIN SIDE VIEW.

N.H.

N.G.

N.J.

204S

15 OHMS

100 W

R1

325B

324B

SPOOL GUN

MODULE

1

2
3

541B

321

539B

324B

322

325B

6

7
8

4

5
9

10

L7976

10-19-90N

SP-250 (DUAL VOLTAGE) - WIRING DIAGRAM

RF CHOKE
AS'BLY

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