Dynalab A4000D - Manuel (Page 9)

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A8000 Assembly
3 Remove the perspex viewing
screen, item 1 fig. 4 by using the
finger recess to lift the screen out
of the lower cabinet groove, then
remove the internal packaging
which has protected the glass
boiler during transit. Also sever the
temporary tie holding the two
boiler retaining springs, item 29 in
place.
4 Remove the cabinet end plate, item
17 by unscrewing the six retaining
screws and ‘shake proof washers’.
Similarly, unscrew the six
countersunk screws to remove the
cabinet roof.
5 Position one of the condensers
WC48/M2 onto the left hand
vapour tube of the boiler with the
distillate outlet tube facing the
front. See fig. 5.
6 Looking inside the cabinet, identify
the vinyl tubing assembly fitted
with 5 numbered screwthread
connectors. Referring to fig. 5
make the following connections to
the assembled condenser:–
Connect No. 2 to lower water inlet.
Connect No. 4 to upper water
outlet.
7 Position the second condenser
WC48/M2 onto the right hand
vapour tube of the boiler with the
distillate outlet tube facing the
front and make the following tube
connections:–
Connect No. 1 to lower water inlet.
Connect No. 3 to upper water
outlet.
8 From the bag of hoses, take the 1
metre length of 9mm diameter vinyl
tubing fitted with a ‘T’ piece.
Connect the 180mm length of
tubing from the ‘T’ piece to the
distillate outlet of the condenser on
the left-hand side. Secure with a tie
strap and trim off excess strap
length. Connect the 100mm length
of tubing from the ‘T’ piece to the
distillate outlet of the condenser on
the right-hand side. Secure with a tie
strap.
9 Pass the free end of the vinyl tubing
through
i) the cabinet base, item 25, if the
A8000 is to be wall mounted.
ii) the cabinet side, item 19, if bench
mounted.
10 Take the 1 metre length of 16mm
tubing and push through the larger
of the three holes, item 21, on the
side of the cabinet. This may be
easier if the tubing is lubricated by
wetting it with water. Continue until
the tube extends approximately
250mm into the main chamber.
11 Connect the tubing to the outlet of
the level control WL48 and secure
with a tie strap.
Ensure that the Rotaflo PTFE
stopcock of the WL48 is closed.
12 Couple the WL48 to the boiler
connection arm with the plastic
coupling and rubber sleeve item 27.
Ensure there are no stresses from the
16mm tubing on the connection.
13 Unscrew the black plastic screwcap
from the WL48 and assemble the
glass funnel WF48 – item 4.
14 Identify the tubing connection No. 5
and make the final connection to the
boiler level control WL48, see fig. 5.
This tubing assembly is also fitted
with a 1 metre length of 9mm vinyl
tubing. Feed the free end of this
tube through the orifice, item 20, in
the side of the cabinet.
15 The tubing assembly is also fitted
with a 1 metre length of 9mm
diameter vinyl tubing. Feed the free
end of this tubing through the
orifice, item 20, in the side of the
cabinet.
16 Unscrew the two black plastic
screwcaps, and rubber rings, from
the boiler. Slide both onto the
heating elements, W48H, item 28.
Insert the heaters into the boiler
ensuring that the ends are supported
in the glass nodules of the boiler.
Do not over-tighten the
screwcaps as this may cause the
boiler to break or push the
heaters in too far as this may
break the nodule.
Your Aquatron A8000 has been designed
with ease of assembly specifically in mind,
but before commencing assembly please
study the illustration, fig. 4 on page 6 to
familiarise yourself with the general lay-
out. During assembly, follow the sequence
of instructions and do not connect the
mains electricity supply until directed.
1 From the outer packaging remove all
the components including the metal
cabinet containing the glass boiler.
2 Before unpacking the individual
components, identify them on the
check-list below.
Item No. Description Catalogue No. Qty.
5 Condenser WC48/M2 2
28 Heater W48H 2
26 Boiler Level Control WL48 1
4 Funnel WF48 1
16 Reservoir Level Control WLS 1
7 Wall Mounting Bracket – 1
– Bag of plastic hoses & tie straps – 1
Fig 5
To
distillate
reservoir
To drain Level control
WL48
Condenser
distillate outlet tube
Boiler
coupling
Vent pipe
2
4
3
1
5
Rubber sleeve