Dynalab A4000D - Manuel (Page 13)

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Rubber sleeve
Condenser distillate
outlet tube
Vent
pipe
To W4L2A
level control
WL48
To drain
To drain
3
1
4
2
5
A4000D Assembly
Your Aquatron A4000D has been
designed with ease of assembly
specifically in mind, but before
commencing assembly please study the
illustration, fig. 7 on page 10 to
familiarise yourself with the general lay-
out. During assembly, follow the
sequence of instructions and do not
connect the mains electricity supply until
directed.
1 From the outer packaging remove
all the components including the
metal cabinet containing the glass
boiler.
2 Before unpacking the individual
components, identify them on the
check-list below.
3 Remove the perspex viewing
screen, item 1 fig. 7 by using the
finger recess to lift the screen out
of the lower cabinet groove, then
remove the internal packing which
has protected the glass boilers
during transit. Also sever the
temporary ties holding the boiler
retaining springs, item 30, in place.
4 Remove the cabinet end plate, item
17 by unscrewing the six retaining
screws and ’shake proof washers‘.
Similarly, unscrew the six
countersunk screws to remove the
cabinet roof.
5 Withdraw the metal thermostat
probe, fig. 7. item 24, from the
glass tube inside the front boiler.
6 Remove the front boiler from the
cabinet by releasing the retaining
springs, item 30.
7 Mount one of the condensers
WC48/M2 onto the vapour tube of
the rear boiler with the distillate
outlet facing the front. See fig. 8a.
8 Select one of the 1metre lengths of
9mm vinyl tubing and connect to
the upper distillate outlet tube of
the condenser. Secure with tie
strap. Pass the free end of the vinyl
tubing through hole, item 19 in the
cabinet side.
9 Take the Level Control, W4L2A,
item 25 and the other metre length
of 9mm tubing. Connect the
tubing to the lower drain outlet of
the W4L2A and secure with tie
strap. Feed the free end of the
tubing through the opening, item
20 in the side of the cabinet.
10 From the hose pack, take the
300mm length of vinyl tubing and
connect to the side arm of the
W4L2A, securing with a tie strap.
Direct the free end of the tubing to
the front of the cabinet.
11 Using the plastic coupling and
rubber sleeve, item 28, couple the
W4L2A to the boiler connection
arm. Ensure that the Rotaflo
Stopcock on the W4L2A is closed.
12 Connect the 4 pin DIN plug fr om
the float switch of the W4L2A to
the DIN socket, item 8, fig.7,
situated inside the main chamber
of the cabinet.
13 Refit the front boiler into the
cabinet and secure with retaining
springs.
14 Fit the remaining condenser onto
the boiler with the distillate outlet
at the front. See fig. 8b.
15 Connect the free end of the
320mm vinyl tubing (instruction 10
refers) to the distillate outlet of the
front condenser. Secure with a tie
strap.
Fig 8a: Rear
Fig 8a: Front
Vent pipe
W4L2A
From distillate of first condenser
From distillate of first condenser
To drain
To boiler
level
socket
Item No. Description Cat. No. Qty
5 Condenser WC48/M2 2
29 Heater W48H 2
27 Boiler Level Control (front) WL48 1
25 Boiler Level Control (rear) W4L2A 1
4 Funnel WF48 1
16 Reservoir Level Control WLS 1
– Bag of plastic hoses & tie straps – 1