Select proper size tungsten (see section 8-1, 1. selecting tungsten electrode – Miller Electric HF-251D-1 Manuel d'utilisation

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SECTION 8 − SELECTING AND PREPARING TUNGSTEN

ELECTRODE FOR DC OR AC WELDING

ac/dc_gtaw 2/2004

Y

Whenever possible and practical, use DC weld output instead of AC weld output.

8-1.

Selecting Tungsten Electrode (

Wear Clean gloves To Prevent Contamination Of Tungsten

)

Amperage Range - Gas Type

- Polarity

Electrode Diameter

DC − Argon − Electrode

Negative/Straight Po-

larity

DC − Argon − Elec-

trode Positive/Rev-

erse Polarity

AC − Argon

AC − Argon −

Balanced Wave

2% Ceria (Orange Band), 1.5% Lan-

thanum (Gray Band), Or 2% Thorium

(Red Band) Alloy Tungstens

.010”

Up to 25

*

Up to 20

Up to 15

.020”

15-40

*

15-35

5-20

.040”

25-85

*

20-80

20-60

1/16”

50-160

10-20

50-150

60-120

3/32”

135-235

15-30

130-250

100-180

1/8”

250-400

25-40

225-360

160-250

5/32”

400-500

40-55

300-450

200-320

3/16”

500-750

55-80

400-500

290-390

1/4”

750-1000

80-125

600-800

340-525

Pure Tungsten

(Green Band)

.010”

Up to 15

*

Up to 15

Up to 10

.020”

5-20

*

5-20

10-20

.040”

15-80

*

10-60

20-30

1/16”

70-150

10-20

50-100

30-80

3/32”

125-225

15-30

100-160

60-130

1/8”

225-360

25-40

150-210

100-180

5/32”

360-450

40-55

200-275

160-240

3/16”

450-720

55-80

250-350

190-300

1/4”

720-950

80-125

325-450

250-400

Zirconium Alloyed Tungsten (Brown

Band)

.010”

*

*

Up to 20

Up to 15

.020”

*

*

15-35

5-20

.040”

*

*

20-80

20-60

1/16”

*

*

50-150

60-120

3/32”

*

*

130-250

100-180

1/8”

*

*

225-360

160-250

5/32”

*

*

300-450

200-320

3/16”

*

*

400-550

290-390

1/4”

*

*

600-800

340-525

Typical argon shielding gas flow rates are 15 to 35 cfh (cubic feet per hour). *Not Recommended.

Figures listed are a guide and are a composite of recommendations from American Welding Society (AWS) and electrode manufacturers.

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