Tweco 150XL CE PAK Master - Manuel (Page 41)

Manual 0-2826 5-5 SERVICE
3. Actual input voltage is not within the specified range.
This unit is designed to be operated from 380-415V, 3-
Phase input power.
a. Check actual line voltage
4. Customer's main power line fuse(s) blown
a. Check main power panel fuse(s) and replace as
required.
5. Unit internal fuse blown or loose
a. If blown, double check input voltage and re-
place fuse per Subsection 5.06-C. If fuse blows
again, return unit to an authorized service cen-
ter.
6. Faulty components in unit
a. Return for repair or have qualified technician
repair per Service Manual.
B. AC Power LED ON; TEMP indicator ON
1. Unit is overheated
a. Allow unit to cool down for about 5 minutes.
Make sure the unit has not been operated be-
yond duty cycle limit.
2. Airflow obstructed
a. Check for obstructed air flow and correct con-
dition.
3. Fan(s) blocked
a. Check and correct condition
4. Input line voltage is below 75% of rated level
a. Check and connect to proper input power line
5. Faulty components in unit
a. Return for repair or have qualified technician
repair per Service Manual.
C. Torch will not pilot when torch is activated (CNC
start signal or Remote Hand Pendant Switch)
1. RUN/SET switch in SET position
a. Move switch to RUN position.
2. Switch activated during 8 second inrush time
a. Remove CNC start signal or release Remote
Hand Pendant Switch and wait until AC LED
stops flashing before activating system again
3. Faulty torch parts
a. Inspect torch parts and replace if necessary (re-
fer to Instruction Manual supplied with torch).
4. Gas pressure too high or too low
a. Set plasma gas pressure to 65 psi (4.5 bar) and
secondary gas to 60 psi (4.1bar).
5. Faulty components in unit
a. Return for repair or have qualified technician
repair per Service Manual.
D. AC Power LED ON; Fans operating; No cutting
output
1. Torch not properly connected to power supply
a. Check that torch leads are properly attached to
power supply
2. Shield cup not properly installed on torch
a. Check that shield cup is fully seated against
torch head (do not overtighten if screwed on)
3. Faulty components in unit
a. Return for repair or have qualified technician
repair per Service Manual.
E. Low cutting output with no control
1. Incorrect setting of CURRENT control
a. Check and adjusted to proper setting.
2. Faulty components in unit
a. Return for repair or have qualified technician
repair per Service Manual.
3. Poor input or output connections
a. Check all input and output connections.
F. Erratic or improper cutting output
1. Poor input or output connections
a. Check all input and output connections.
2. Faulty torch parts.
a. Replace with new torch parts.
G. AC Power LED indicator ON; Cutting output
available; Fan(s) not operating
1. Fan blades blocked
a. Check and clear blades.
2. Faulty components in unit
a. Return for repair or have qualified technician
repair per Service Manual.