Baja Motorsports AT150SS Operator's Manual - Manuel (Page 20)

20 — English © 2010 Baja, Inc. All Rights Reserved.
MAINTENANCE
 Remove seat and set aside to gain access to battery
compartment.
 Mark which cable is connected to the positive (+)
terminal and which cable is connected to the negative (–)
terminal.
 Disconnect the negative (–) terminal first, then the positive
(+) terminal. Remove the battery and place on a level
surface.
WARNING:
Failure to place battery on a level surface could allow
fluid to seep or spill out of the battery, resulting in serious
personal injury.
 Clean the cable connectors with a wire brush or sandpaper
to remove oxidation.
 After charging, install new battery with poles facing forward.
Put dielectric grease on the battery terminals to avoid
corrosion.
 Insert the square washers through the side openings of
the battery poles.
 Attach red positive (+) cable to one of the bolts, and insert
the bolt through the positive (+) terminal on the battery.
Tighten securely.
 Attach black negative (–) cable to the other bolt and insert
the bolt through the negative (–) terminal on the battery.
Tighten securely.
WARNING:
Always connect the red positive (+) cable first and then the
black negative (–) cable. Failure to do so could cause the
battery to explode, causing serious personal injury.
 Torque terminal bolts to 40 in.lbs. (4.5 Nm).
 Reinstall seat and push down firmly to secure.
 Dispose of the old battery in a manner approved by ap-
plicable regulations.
FUSE REPLACEMENT
The fuse box is located under the seat directly in front of the
battery. If there is no spark while trying to start the ATV, check
to see if the fuse is bad.

Turn off the main switch key.
 Remove the seat and locate the fuse box.
 Remove the fuse box cap.
 Remove fuse and check. If fuse is bad, replace with a new
7 Amp/250 Volt fuse.
HEADLIGHT REPLACEMENT
 Turn off the main key switch.
 Remove 4 bolts shown.
 Locate headlight housing and wiggle back and forth as
necessary to gain access to the bulb housing.
 Push in bulb holder and turn left (counterclockwise) until
tab lines up with grooves.
 Remove bulb and replace.
 Return headlight housing to original position.
 Reinstall 4 bolts and tighten securely.