Electrical diagrams, Wiring diagram - stick model (code 9978), Commander 400 – Lincoln Electric COMMANDER 400 SVM133-B Manuel d'utilisation
Page 174: N e g . p o s
ELECTRICAL DIAGRAMS
G-2
G-2
ELECTRICAL DIAGRAMS
G-2
COMMANDER 400
WIRING DIAGRAM - STICK MODEL (CODE 9978)
2 4 0 u F
2 4 0 u F
2 4 0 u F
S TATO R
A S S E M B LY
R E C T I F I E R
S H U N T
6 0 0 A M P
C H O K E
O U T P U T
S C R A
S C R B
S C R C
G 1
G 2
G 3
G1
G2
G3
1
2
3
6
8
2
3
1
2
3
204S
206S
2 0 4 S
2 0 6 S
2 0 7
S N U B B E R P C B OA R D
1
2
3
221
220
219
218
217
216
215
214
213
222
1
2
3
4
5
6
7
8
9
1 0
213
214
215
216
217
218
219
220
221
222
261
223
204
50 Ohm
100 W
120 V
WHITE
120/240V
15A
CB4
15A
CB3
CB1
CB2
11
12
9
6A
50A
50A
9
11
12
TERM.
3A
GREEN
GREEN
GREEN
WHITE
BLA
CK
BLA
CK
BLA
CK
8
8
GND-C
GND-D
E 1
E 2
3
IDLER
SWITCH
AUTO
S4
SWITCH
FINE CONTROL
POT
SELECTOR
S1
4
2
76
75
75
77
77
76B
77B
76
12 VOLT
BATTERY
(+)
(-)
COIL
COIL
PULL
HOLD
SOLENOID
IDLE
E N G I N E G RO U N D
1
J 2
1
3
4
B 1
E2
E1
MOTOR
+
-
232
231A
231A
236C
240
234
233A
255
G RO U N D S C R E W
3
GND-E
5C
5 A
5
5C
5C
236B
236A
M E T E R
D2
H O U R
S E N S O R
S E N S O R
F U E L LV L .
S2
232A
239A
229
241
J 1 0
6
W H I T E
5 E
5 G
5 G
5 E
5 H
5 H
5C
GROUND SCREW
I N C O N T RO L B OX
GND-D
GND-C
GND-E
I N C O N T RO L B OX
6B
3B
S3
START BUTTON
HIGH
2 0 6
3
BLA
CK
6
BLA
CK
I N C O N T RO L B OX
T1
1002
1004
1006
1008
1011
1013
1015
1009
1010
1012
1014
1016
1017
1019
1021
1023
1018
1020
1022
1024
1001
1003
1005
1007
1002
1004
1006
1008
C O N N E C T I O N B L O C K
S T U D T 3 O N
C A PAC I TO R
S T U D T 2 O N
C O N N E C T I O N B L O C K
C A PAC I TO R
S T U D T 1 O N
C O N N E C T I O N B L O C K
C A PAC I TO R
T 2
T 3
S8
W 5
J 3 1
C O N N E C TO R C AV I T Y N U M B E R I N G S E QU E N C E
( V I E W E D F RO M C O M P O N E N T S I D E O F B OA R D )
E L E C T R I C A L S Y M B O L S P E R E 1 5 3 7
N E G .
P O S.
RUN
STOP
242E
239A
229B
245
243
5
6
7
8
242D
247
227
239
E X C
N E G
P O S
S E N S E
226
225
224
S TA RT E R
S O L E N O I D
A LT E R N ATO R
242
242
N E X T AV L B.
S6
A
C
B
D
E
F
AMPHENOL 2
77D
76D
75D
2D
4D
REMOTE
CONTROL
GROUND
TRIGGER
77C
GFCI
L I N E
L OA D
L OA D
L I N E
H OT
W H I T E
W H I T E
H OT
227
75B
J 1 2
M E T E R
P C B
1
2
3
4
1
2
3
4
250
251
252
253
9
8
7
6
5
4
3
2
1
A
226
234
246
242G
1
2
3
4
5
6
S E N S O R
SWITCH
S W I T C H
228A
241A
229A
239
239B
1
2
3
4
5
6
7
8
E N G I N E TO P C B H A R N E S S
PA N E L TO PA N E L W I R E S
PA N E L TO P C B H A R N E S S
120 V
GFCI
L I N E
L OA D
L OA D
L I N E
H OT
W H I T E
W H I T E
H OT
J 1 1
239B
242I
204B
209
9
237
J 1 6
P 1 6
254
COIL
COIL
PULL
HOLD
SOLENOID
SHUTDOWN
256
232
224
242D
76C
228
STARTING
206
6
8
1 5
1 6
S P I
S C I
OUTPUT
SOURCE
CONTROL
ALWAYS ON
OUTPUT REMOTELY
CONTROLLED
C W
VIEWED FROM
BACK
1 1
1 2
1 3
1 4
2
3
5
6
8
9
4
267
238
262
262
261
204
223
CC
B Y PA S S P C
B OA R D
260
1
2
3
4
5
6
7
8
9
1 0
270
269
268
272
273
270
269
268
272
273
REMOTE/
LOCAL
SWITCH
GND-F
GND-F
8
7
6
5
204A
2
4
W E L D E D S T U D
O N O U T P U T PA N E L
GND-A
D C
D B
DA
D D
AU X . P OW E R
B 3
B 2
4
J 3 0
260
1
2
3
4
E N G I N E P ROT.
B OA R D
J 2 3
J 8
J 4
J 1
J 6
J 7
J 3
237
274
280
1 0
207
233
280
279
1 0
1 1
256
255
STAINLESS STEEL
STAND-OFF
FRAME GROUND
1
4
7
1 2
1
4
4
7
9
2 0 4 A
T 3
T 2
T 1
6
5
5 A
3
E X C I T E R
W I N D I N G S
W 1
W 5
W 2
W 6
W 3
W 3
W 6
W 1
W 4
W 2
240
2 8 7
S O L E N O I D G RO U N D
S T U D O N E N G I N E
4
279
236A
233A
233
240
240A
M OT H E R
C O N T RO L
P C B OA R D
J 5
J 4 0
J 5 0
231B
281
S T U D O N E N G I N E
M O U N T C H A N N E L
S T U D O N
E N G I N E
CONNECTIONS TO
CAPACITORS MADE
VIA EYELET BOLTED
EXCITER VOLTAGE
FEEDBACK BOARD
3A
5 D
3D
3 D
3 D
5 D
3 D
5 D
3 D
N E U T R A L T 2 S T U D
T 1 I N S U L AT E D S T U D
T 3
I N S U L AT E D S T U D
( o p t i o n a l )
232H
CONNECTIONS
W K
G
O I L T E M P. S E N S O R & S W I T C H
+
-
A M M E T E R
229A
+
-
+
-
+
-
F U E L
S
S
S
228A
241A
232B
T E M P.
232C
232A
242B
242A
242C
L OW
F U E L
L OW
P R E S S.
245
O I L
P R E S S.
T E M P.
A LT.
243
236C
229B
247
246
238
242G
232E
232G
232F
232D
L9041
1-16-98E
1
2
3
4
5
J60
2
4D
75D
76D
2D
77D
3
4
5
6
1
7
8
6
77C
75B
76C
4B
2B
4B
2B
F R A M E G RO U N D
J 6 1
(VIEWED FROM BACK)
REMOTE PROTECTION PCB
AUXILIARY BYPASS PCB
5 J
9 A
5 K
8 A
5 J
9 A
5 K
8 A
AUX. CURRENT
SENSE TOROID
8 A
5 J
9 A
5 K
8 A
5 J
9 A
5 K
B 4
B 5
B 6
B 7
9 A
5 K
5 J
8 A
5D
274
240A
C O N T RO L H A R N E S S
C O N T RO L H A R N E S S
CONTR
OL HARNESS
E N G I N E H A R N E S S TO PA N E L W I R E S
E N G I N E H A R N E S S
CONTROL PANEL
GND-H
O N C O N T RO L PA N E L
SMALL
TAB
LARGE
TAB
SILVER
TAB
SILVER
TAB
SILVER
TAB
STUD ON GENERATOR
MOUNT CHANNEL
STAINLESS STEEL
STAND-OFF
FRAME GROUND
STAINLESS STEEL
STAND-OFF
FRAME GROUND
5
6
W 4
W 6
242I
CONNECTIONS ON CONTROL BOARD
(VIEWED AS INSTALLED)
J 2 J 6 J5 J8 J7
J 1
J 4 J3
B 1
B 2
B 3
J 2 3
ENGINE
PROT.
BOARD
POSITION NAMEPLATE SETTING
SELECTOR SWITCH (S8)
1 NO FUNCTION
2 NO FUNCTION
3 90 MAX
4 120 MAX
5 180 MAX
6 230 MAX
7 270 MAX
8 400 MAX
9 50-575
(SEE SELECT SWITCH CHART)
S TA I N L E S S S T E E L
S TA N D - O F F
C O M M O N B AT T.
285
285
N OT E :
N O C O N N E C T I O N
O N N E W E R M O D E L S.
NOTE: DIODE APPEARS
ON SOME MODELS
BUT REPLACED BY
LEAD 285 ON NEWER
MODELS.
N OT E :
N O C O N N E C T I O N
O N N E W E R M O D E L S.
O I L P R E S S U R E S W I T C H
& S E N S O R
286
B O LT O N TO
S E N D E R B R K ’ T
NOTE: ONLY ON
SOME OLDER
MODELS
G-2
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.